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Products Description

Stud And Track Roll Forming Machine

KINGREAL Stud & Track Roll Forming Machine is an industrial machine used in the construction industry to produce metal studs and tracks for wall, ceiling and partition framing. These components provide structural support and serve as frames for the installation of gypsum boards.

And the stud and track roll forming machine can produce different shape profile in one machine by changing the mold, including C channel, U channel, CU, CU and CW.

KINGREAL supports customized design and production, if customers need to add LOGO on the profile, we can design rollers to add it by roller pressing (or other spraying code, etc.), if customers want to punch holes, we can also start the punching equipment to produce by modifying the program.

KINGREAL manufacturing the Stud And Track Roll Forming Machine more than twenty years with a very professional technical team and production capacity, which have been successfully sold to Russia, Italy, UK, India, Turkey, Saudi Arabia, Greece and other countries and regions.All customers are welcome to contact us and also visit our roll forming machine factory.

Technical Specification

Raw Material
Coil Material	Galvanized Steel Coils
Material Thickness	0.4MM-0.7MM
Coil Width	153MM And 175MM
Yield Strength	235Mpa
Products Accuracy
Shearing Accuracy	±1.0mm/3m
Straightness	Bending is less than 1‰/M
Product Section Size	According with drawing or Sample(75MM/100MM)
Machine Specification
Production Speed	From 40-120M/Min
Quantity Of Forming Rollers Stations	12-14
Rollers Material	No.45 Steel
Cutter Material	CR12 Mould Steel
Power Supply	AC380V, 50HZ, 3phase 4 Lines
Total Power	20-40KW

(All parameters are for reference only, customized equipment will follow up the customer's demand for design)

Working Process

metal stud forming machine

Decoiler (double decoiler) →Continuously Cold Roll Forming → Follow Punching → Follow Shearing → Products Output.

Differerent Between Light Type And Heavy Type Machine

Depending on the customer's production requirements, KINGREAL has designed two types of Stud And Track Roll Forming Machines, the light and the heavy duty machines, for the high quality production of partition frame profiles.

Heavy Type Stud And Track Machine

Light Type Stud And Track Machine

TYPE

SPEED

SPEEDSERVO MOTORS

DRIVING SYSTEM

Light Type

KINGREAL light type drywall stud and track roll forming machine average production

speedis50-60m/min

The light type steel stud and track machine adopts 2 servo motors from Yaskawa for width and height adjusting

Liner drive by the main drive motor and reducer motor through Gear driving rollers structure. The main axle material is 40Cr, the axle diameter isΦ45 mm, the main axle is fine grinding process after quenching heat treatment.

Heavy Type

While the heavy type roll forming machine 100-120m/min, suitable for use in factories with high demands on productivity and throughput.

The heavy type stud frame machine,we added 4 servo motors accordingly, also with air-conditioner to deal with heat that's generated in heavy type machine production.

Liner drive via a framework of gear-driven rollers powered by the reducer and main drive motors. The primary axle's diameter is 60 mm, its material is 40Cr, and it undergoes fine grinding following a heat treatment known as quenching.

Main Components Detail

1)Double Decoiler The Double Head Uncoiler is designed with two expansion and contraction reels so that one reel can be switched to the other as soon as it runs out, eliminating the need for downtime to change coils and thus reducing production line downtime. - Power: no power, passive type - Max. Loading Capacity: 1.5ton - Material Inner diameter: φ480mm-φ520mm - Max material external Diameter： <φ1200mm
2)Roll Forming Machine The sheet metal is passed through a series of stationary rollers which guide the metal and make the necessary bends. Each set of rollers bends the metal slightly more than the previous set, so that the desired cross-section shape is gradually formed. This progressive bending method ensures that the correct cross-sectional configuration is achieved while maintaining the cross-sectional area of the work-piece.
3Hydraulic Shearing A high-efficiency hydraulic system with energy storage and environmental protection is used in the hydraulic parts. Additionally, it has an air conditioning system and uses hydraulic components made by Taiwanese brands. b. Fly Shearing System Fly Punching The system consists of a fly shearing and fly punch system. Set the output speed to high.For the fast production, there will be two fly punching stations.

metal stud framing Quality Control

Reference Drawing

metal stud framing

Related Project

Steel Roll Forming Machine

(KINGREAL Stud And Track Roll Forming Machine Shipping To Saudi Arabia)

FAQ

01.How To Choose The Stud And Track Machine?

Stud And Track Machines are widely used in the construction and decorative industries to produce drywall studs and track.

02.Why Should Test The Cold Roll Forming Machine?

A cold roll forming machine is a machine and equipment used to process sheet metal or metal strip into various cross-sectional shapes through a continuous cold roll forming process.

03.The Role Of Rollers in Cold Roll Forming

Cold Roll Forming (Cold Roll Forming) is a plastic process, through the sequential configuration of the multi-channel forming rolls, the coil, strip and other metal sheets

04.How To Deal With The Deviation Of The Cold Roll Forming Machine Correctly?

The debugging method of the Cold Roll Forming Machine, such as the plate running to the right, pad the left corner (feeding frame), or drop the bottom the right (the axis runs off the axis and the axis is flat, and the upper axis falls with the bottom axis.

05.What are the tips for installing a gypsum stud and track?

In modern construction, the installation of gypsum stud and track is a critical step in ensuring the wall's solidity and soundproofing. Proper installation techniques not only enhance the overall quality of the wall, but also extend its lifespan. Here are some professional tips for installing metal stud and metal track and how they ensure the stability of the wall.

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