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Stud And Track Roll Forming Machine
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Stud And Track Roll Forming Machine

Stud And Track Roll Forming Machine

Stud And Track Roll Forming Machine is specially used to produce drywall profiles of various specifications and is widely used in manufacturing construction projects. It has the characteristics of efficient production and fully automated operation.
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Product Details ofStud And Track Roll Forming Machine

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Products Description

 

Stud And Track Roll Forming Machine

KINGREAL Stud & Track Roll Forming Machine is an industrial machine used in the construction industry to produce metal studs and tracks for wall, ceiling and partition framing. These components provide structural support and serve as frames for the installation of gypsum boards.

 

And the stud and track roll forming machine can produce different shape profile in one machine by changing the mold, including C channel, U channel, CU, CU and CW.

 

KINGREAL supports customized design and production, if customers need to add LOGO on the profile, we can design rollers to add it by roller pressing (or other spraying code, etc.), if customers want to punch holes, we can also start the punching equipment to produce by modifying the program.

 

KINGREAL manufacturing the Stud And Track Roll Forming Machine more than twenty years with a very professional technical team and production capacity, which have been successfully sold to Russia, Italy, UK, India, Turkey, Saudi Arabia, Greece and other countries and regions.All customers are welcome to contact us and also visit our roll forming machine factory.

stud and track roll forming machine
 

 

Technical Specification

 

Raw Material

Coil Material

Galvanized Steel Coils

Material Thickness

0.4MM-0.7MM

Coil Width

153MM And 175MM

Yield Strength

235Mpa

Products Accuracy

Shearing Accuracy

±1.0mm/3m

Straightness

Bending is less than 1‰/M

Product Section Size

According with drawing or Sample(75MM/100MM)

Machine Specification

Production Speed

From 40-120M/Min

Quantity Of Forming Rollers Stations

12-14

Rollers Material

No.45 Steel

Cutter Material

CR12 Mould Steel

Power Supply

AC380V, 50HZ, 3phase 4 Lines

Total Power

20-40KW

 

(All parameters are for reference only, customized equipment will follow up the customer's demand for design)

 

Working Process

 

metal stud forming machine

 

Decoiler (double decoiler) →Continuously Cold Roll Forming → Follow Punching → Follow Shearing → Products Output.

 

Differerent Between Light Type And Heavy Type Machine

 

Depending on the customer's production requirements, KINGREAL has designed two types of Stud And Track Roll Forming Machines, the light and the heavy duty machines, for the high quality production of partition frame profiles.

 

metal stud roll forming mach
  • Heavy Type Stud And Track Machine
metal stud framing machine
  • Light Type Stud And Track Machine

 

TYPE

SPEED

SPEEDSERVO MOTORS

 

DRIVING SYSTEM

 

Light Type

KINGREAL light type drywall stud and track roll forming machine average production

speedis50-60m/min

The light type steel stud and track machine adopts 2 servo motors from Yaskawa for width and height adjusting

 

Liner drive by the main drive motor and reducer motor through Gear driving rollers structure. The main axle material is 40Cr, the axle diameter isΦ45 mm, the main axle is fine grinding process after quenching heat treatment.

 

 

Heavy Type

While the heavy type roll forming machine 100-120m/min, suitable for use in factories with high demands on productivity and throughput.

The heavy type stud frame machine,we added 4 servo motors accordingly, also with air-conditioner to deal with heat that's generated in heavy type machine production.

 

Liner drive via a framework of gear-driven rollers powered by the reducer and main drive motors. The primary axle's diameter is 60 mm, its material is 40Cr, and it undergoes fine grinding following a heat treatment known as quenching.

 

 

 

Main Components Detail

 

1)Double Decoiler

The Double Head Uncoiler is designed with two expansion and contraction reels so that one reel can be switched to the other as soon as it runs out, eliminating the need for downtime to change coils and thus reducing production line downtime.

 

- Power: no power, passive type

- Max. Loading Capacity: 1.5ton

- Material Inner diameter: φ480mm-φ520mm

- Max material external Diameter: <φ1200mm

aluminium stud wall

2)Roll Forming Machine

The sheet metal is passed through a series of stationary rollers which guide the metal and make the necessary bends. Each set of rollers bends the metal slightly more than the previous set, so that the desired cross-section shape is gradually formed.

 

This progressive bending method ensures that the correct cross-sectional configuration is achieved while maintaining the cross-sectional area of the work-piece.

main roll forming machine

3Hydraulic Shearing

A high-efficiency hydraulic system with energy storage and environmental protection is used in the hydraulic parts. Additionally, it has an air conditioning system and uses hydraulic components made by Taiwanese brands.

 

b. Fly Shearing System Fly Punching

The system consists of a fly shearing and fly punch system. Set the output speed to high.For the fast production, there will be two fly punching stations.

fly shearing punch staition
metal stud framing Quality Control

 

Once the manufacturing, assembly, and commissioning of a Stud And Track Roll Forming Machine are complete, KINGREAL Roll Former invites clients to visit the factory for a one-on-one on-site inspection and acceptance process.

To ensure Stud And Track Roll Forming Machine performance and finished product quality meet standards, the on-site inspection involves comprehensive, multi-dimensional testing covering four core areas: equipment appearance, hardware structure, operational status, and finished product quality.

KINGREAL Roll Former staff first meticulously inspect the equipment's exterior craftsmanship, followed by no-load and load-bearing operational tests. Finally, a trial production run is conducted to verify the precision, specifications, and quality stability of the output, ensuring the finished products fully comply with the client's standards and industry regulations.

The inspection process is rigorous and multi-layered; equipment is only officially delivered and shipped after passing all comprehensive tests and receiving the client's on-site approval and signature.

We guarantee that every Stud And Track Roll Forming Machine delivered to the client boasts superior quality and stable performance, ensuring a worry-free purchasing and operating experience for customers worldwide.

Stud And Track Roll Forming Machine
 
Reference Drawing

 

metal stud framing

Global Stud And Track Roll Forming Machine Projects

 

KINGREAL Roll Former Stud And Track Roll Forming Machines has been successfully exported to numerous countries-including Saudi Arabia, Kazakhstan, Aruba, and Mexico-serving clients of various sizes across diverse industries worldwide.

KINGREAL Roll Former adheres to a tailored, one-on-one service model. By fully integrating core factors such as the client's production environment, capacity requirements, site conditions, and product specifications, we customize equipment configurations, performance parameters, functional modules, and operating modes. This ensures that every Stud And Track Roll Forming Machine leaving the factory precisely matches the client's actual production needs.

Thanks to our commitment to superior quality, needs-based customization, and meticulous end-to-end service, KINGREAL Roll Former has earned widespread recognition from new global clients and built a loyal base of existing customers. Impressed by the Stud And Track Roll Forming Machine's stable operation, outstanding productivity, and comprehensive after-sales support, many clients return for repeat orders, purchasing multiple units to scale up their production.

Looking ahead, KINGREAL Roll Former will continue to enhance the intelligence and efficiency of Stud And Track Roll Forming Machine while steadily expanding its global footprint-deepening its presence in established overseas markets and exploring emerging international ones.

Stud And Track Roll Forming Machine

 

KINGREAL Roll Former Professional Team

 

Stud And Track Roll Forming Machine

Backed by a core team of highly experienced technical and service professionals, KINGREAL Roll Former provides global clients with end-to-end, customized Stud And Track Roll Forming Machine solutions that fully comply with the production and market entry standards of various countries and regions.

Our team possesses deep expertise in process optimization and parameter calibration for a wide range of Stud And Track Roll Forming Machine, enabling us to deliver bespoke designs and tailored solutions based on each client's specific production needs, operating environments, and manufacturing scale.

Furthermore, the KINGREAL Roll Former team is well-versed in global import/export regulations, industry entry policies, and certification standards. We assist clients in obtaining authoritative international certifications-such as CE, CSA, and CUL-ensuring seamless alignment with local market access and customs clearance requirements, thereby resolving common challenges regarding equipment compliance and complex customs procedures for overseas clients.

In addition, KINGREAL Roll Former has established a comprehensive service network. Regardless of the client's location, our team provides rapid responses and precise coordination for services such as Stud And Track Roll Forming Machine commissioning, maintenance, technical consultation, and upgrades, ensuring lifelong support.

 

One-Stop Service Process

 

KINGREAL Roll Former has developed a mature, end-to-end one-stop service system that covers every stage: initial requirements analysis, customized manufacturing and inspection, installation and maintenance, and long-term after-sales follow-up.

At the start of the partnership, the KINGREAL Roll Former team engages in in-depth, one-on-one consultations to fully understand the client's production needs. We then tailor equipment solutions that align with local industry standards.

Once the solution is confirmed, our factory carries out precision manufacturing according to the customized specifications. We strictly control production processes and component quality to ensure the Stud And Track Roll Forming Machine perfectly meets the agreed-upon requirements.

Upon completion of production, the Stud And Track Roll Forming Machine undergoes rigorous multi-stage quality inspections and on-site acceptance testing with the client. Delivery proceeds only after confirming that all performance metrics and product quality standards have been met.

After the Stud And Track Roll Forming Machine arrives at the client's site, the KINGREAL Roll Former team provides professional on-site installation, commissioning, and operational training to help the client quickly commence production.

Throughout the long-term partnership, KINGREAL Roll Former maintains continuous monitoring of Stud And Track Roll Forming Machine usage and conducts regular follow-ups. We keep track of real-time operating status and provide rapid response services to address any issues that may arise during operation.

Stud And Track Roll Forming Machine

 

FAQ

 

 

01.How To Choose The Stud And Track Machine?

Stud And Track Machines are widely used in the construction and decorative industries to produce drywall studs and track.

02.Why Should Test The Cold Roll Forming Machine?

A cold roll forming machine is a machine and equipment used to process sheet metal or metal strip into various cross-sectional shapes through a continuous cold roll forming process.

03.The Role Of Rollers in Cold Roll Forming

Cold Roll Forming (Cold Roll Forming) is a plastic process, through the sequential configuration of the multi-channel forming rolls, the coil, strip and other metal sheets

04.How To Deal With The Deviation Of The Cold Roll Forming Machine Correctly?

The debugging method of the Cold Roll Forming Machine, such as the plate running to the right, pad the left corner (feeding frame), or drop the bottom the right (the axis runs off the axis and the axis is flat, and the upper axis falls with the bottom axis.

05.What are the tips for installing a gypsum stud and track?

In modern construction, the installation of gypsum stud and track is a critical step in ensuring the wall's solidity and soundproofing. Proper installation techniques not only enhance the overall quality of the wall, but also extend its lifespan. Here are some professional tips for installing metal stud and metal track and how they ensure the stability of the wall.

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