Metal Stud And Track Roll Forming Machine
Vedio About Metal Stud And Track Roll Forming Machine
New Design For Mexico Customer
KINGREAL ROLL FORMER has completed the design, production, commissioning and shipment of a wide and narrow stud and track machine for a Mexican customer.
For the newly designed Stud And Track Machine, KINGREAL ROLL FORMER made a new breakthrough in the full automation of the production line by equipping the stud and track machine with a fully automatic packing device. The production process includes conveying, stacking, strapping and discharging.
The efficiency of the gypsum channel machine has been increased.
Products Description
KINGREAL metal stud and track roll forming machine is our new developed technology with one machine to produce different sizes of drywall studs and tracks.
Width most advance servo feeder driving technology, this machine can be changed in 10 minutes or less to produce different width and flange heights products.
This machine is one of our most featuring products, and it is featured with high speed output (up to 120m/min), fully automatic running (auto stacking system for your choice), easy to operate, etc.
The basic structure of this machine is Double heads decoiler, continuously cold roll forming, hydraulic fly punch, hydraulic fly shearing output table and etc.
Stud and Track Machine Feature
- Double heads decoiler
- High speed cold roll forming
- Full servo motors driving to adjust the width and height
- Easy Machine operation
- Hydraulic fly shearing & Fly punch
- Auto stacking system for your choice.
Technical Specification of Stud and Track Machine
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Material Thickness: |
0.4-1.2mm |
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Applicable material: |
Galvanized Steel(GI),Cold Roll Steel(CRC), With yield strength :245-550Mp |
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Maximum forming speed |
120 m / min maximum |
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Roll Forming stands |
14 Rollers station including the embossing roller. |
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Machine Power |
~ 15 KW |
Working Process of Stud and Track Machine
Decoiler→ Feed Guide Device→ Rolling Forming System→ Leveling Device → Hydraulic Fly Punching & Cutting System→ Exit Rack
Stud and track Machine Components
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1) Dual-Heads Decoiler: one set Un-powered, Manually control steel coil inner bore shrinkage and stop Max Feeding width: 500mm,coil ID range 508mm±30mm Capacity: Max. 3 Ton
2) Feed Guide Device A left and right guiding device at the main entrance of the machine. During work,Raw materials on both sides of the plate the enter into the machine by the left and right guiding device,make the raw materials and roll forming system to maintain the correct position. The guiding position can be adjusted by the manual screw mechanism,and the left and right can be adjusted independently. |
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3) Main Roll Forming Machine Machine body frame: it adopts steel plate welding and CNC machining center processing.
Rollers manufactured from Cr12MoV steel, vacuum quenching heat treatment after grinding the inner hole and end face, CNC lathe finishing roller face.
Shafts manufactured from 40Cr Steel,quenching and tempering heat treatment, hard chrome plating, and external grinding.Shafts Diameter=ф55mm,precision machined
Gear/Sprocket driving,about 14-step to form Main Motor(Polaroid brand)=15KW , Frequency speed control
4) Punching &Post Hydraulic Not Stop Cutting Device No-stopping punching and cutting Heat treatment to HRC58-62 degree
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5) PLC Control System Control The Quantity And Cutting Length Automatically On The Touch Screen ,It Can Finish The Production Automatically. |
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drawing about stud and track
How To Assurance The Machine Quality?
During the design phase, KINGREAL Roll Former engineers develop customized solutions based entirely on the customer's actual production conditions.
In the manufacturing stage, all raw materials undergo strict screening, and the entire production process is subject to cross-departmental supervision to ensure component quality while strictly controlling delivery schedules.
KINGREAL Roll Former can provide internationally recognized certifications-such as CE, CSA, and CUL-tailored to the laws and regulations of the customer's region, ensuring compliance with local market entry requirements. This robust compliance system effectively mitigates risks associated with customs clearance and commissioning, ensuring the stud and track machine is safe, compliant, and ready for stable operation upon arrival.
Following project implementation, KINGREAL Roll Former provides global after-sales service. Through a combination of online remote support and on-site service, we offer comprehensive assistance, including equipment installation, operational training, spare parts supply, and troubleshooting.
Auto Packing Machine For Drywall Profiles
KINGREAL specializes in an automatic production line for the 2-6m drywall profiles, aluminum tube and other building materials industry, with a lot of labor, low obedience, and research and development.The work process of automatic buckle, automatic rectification, automatic arm palletizing and automatic plastic steel bundling is adopted to form an automatic/efficient/stable automatic palletizing and packing line.
This production line adopts PLC control and has a high degree of automation. And it has the advantages of saving manpower, reducing labor intensity, reducing costs, and reducing injuries to employees, and is more suitable for industry competition.
Technical Parameter of Stud and Track Machine
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Applicable products |
Drywall stud and track profiles, Steel stud, C stud, L profiles, Gypsum carrier profiles, keel, aluminum tube and other long objects |
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Product length |
2-6 meters (may be longer) |
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The number of whole bundles |
Can be set according to customer requirements |
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Bundling speed |
50-120m/min, according to customer requirements |
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Power specification |
380V, 50/60HZ |
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Applicable width |
10, 16, 20, 25, 30, 110, 630, etc. |
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Baler |
standard or piercing strapping machine (whole stack) |
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Packing belt material |
adhesive tape, plastic steel belt, PP belt and other materials |
The automatic bundling line and other automatic equipment can be customized according to customer requirements.
One-Stop Service Process
KINGREAL Roll Former provides global customers with a dedicated, one-stop service covering the entire lifecycle-pre-sales, in-sales, and after-sales-effectively resolving challenges related to equipment procurement, commissioning, and maintenance.
During the pre-sales phase, KINGREAL Roll Former welcomes customers to visit the factory to gain firsthand insight into the our manufacturing capabilities, equipment craftsmanship, and production processes. Simultaneously, the KINGREAL Roll Former tailors equipment solutions to the customer's specific needs-considering industry characteristics, production capacity, site conditions, and product specifications-thereby avoiding the compatibility issues and production shortfalls often associated with generic equipment.
During the in-sales phase, KINGREAL Roll Former carries out precision manufacturing in strict accordance with the customized plan and conducts factory acceptance testing based on rigorous standards, ensuring comprehensive quality control. Upon delivery, a professional technical team will arrive on-site to handle installation, commissioning, and parameter calibration, ensuring the stud and track machine operates at peak performance and enabling staff to quickly master its operation.
For long-term after-sales support, KINGREAL Roll Former provides comprehensive, ongoing services-including a reliable supply of spare parts, regular maintenance, rapid troubleshooting, and technical upgrades-to guarantee the stud and track machine's long-term, stable operation.
Stud and Track Machine Inspection Service
Upon completion of manufacturing, KINGREAL Roll Former conducts a rigorous, standardized stud and track machine inspection process and invites the customer to participate in the acceptance procedure on-site.
This comprehensive process includes full-machine commissioning, allowing customers to verify various aspects such as the equipment's physical condition, component performance, continuous long-term operation, and the quality of the finished product.
The inspection process is considered officially complete only after the customer confirms the stud and track machine meets daily production requirements, approves the acceptance, and authorizes shipment.
If any issues arise during acceptance, KINGREAL Roll Former technical team will perform on-site adjustments and optimizations; if on-site adjustments fail to meet the customer's production standards, the equipment will be returned to the factory for rectification.
Application Types
1. C-Shape Channel Profiles, U-Shape Channel Profiles (Mostly used)
50mm Cross Profiles, 38mm Main Profiles
C U Studs and Tracks
2. Wall Angle Profiles
L-Shape Profiles
3. Furring Hat Omega Channels
KINGREAL Exhibition
FAQ
01.What Is The Difference Between Metal Stud And Metal Track?
02.【Drywall Stud And Track Machine】How To Change The Mold?
03.How To Choose A Drywall Stud And Track?
The drywall stud and track is the wonderful choice of many home decoration. Do you know the common size of stud and track? The thickness of drywall stud and track varies from 0.4mm-0.2mm. Under normal circumstances, most people will choose drywall stud and track when using paper gypsum ceiling. There are two kinds of galvanizing of keel, one is hot-dip galvanizing and the other is cold-galvanizing.
04.How To Install The Metal Studs And Tracks?
-----------------------------------------------------------------------------------------What Our Customer Said?---------------------------------------------------------------------------------------
KINGREAL has rich experience in production and sales, and is committed to providing customers with the best solutions to solve customer problems. At present, it has been recognized by customers from all over the world.
-----------------------------------------------------------------------------------------Technical Team---------------------------------------------------------------------------------------
Technical Team
KINGREAL has its own professional technical team.
With strong professional ability and rich design experience, KINGREAL engineers can design machines according to the drawings provided by customers and the corresponding production needs.
Solve all technical problems during the production, installation and use of the machine.
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