KINGREAL ROLL FORMER Customer Case
Cable Tray Machine& Unistrut C Channel Machine
CASE 1 : RUSSIA
Cable Tray Roll Forming Machine Shipping Russia
KINGREAL ROLL FORMER sold a batch of high-performance cable tray roll forming machines to Russia, which not only demonstrates our technical strength in the field of advanced manufacturing equipment, but also further expands the international market.
The exported cable tray forming machines are characterized by high efficiency, precision and durability, which can meet the diversified needs of Russian customers in electric power projects.
cASE 2 ：Mexico
CU Solar Channel Roll Forming Machine Sold To The Mexico
KINGREAL ROLL FORMER has recently successfully exported a batch of high-efficiency solar channel making machines to Mexico, which marks another major breakthrough in the field of renewable energy equipment. The exported PV rack molding machines are characterized by high precision, high efficiency and high durability, which can greatly improve the construction efficiency and stability of Mexico's PV power projects.
What Is Cable Tray Roll Forming Machine?
KINGREAL ROLL FORMER Cable Tray Roll Forming Machine is specialized equipment designed for the production of cable trays, which are used to support and protect cables in various industrial and commercial applications. Cable trays provide a safe and organized way to route electrical wiring and are essential in the construction of electrical systems in buildings and infrastructure projects.
- High-Efficiency Production: The cable tray making machine is capable of high-speed production, significantly increasing manufacturing efficiency. Its automated system allows for continuous operation, reducing the need for manual intervention and minimizing downtime.
- Precision Forming: Utilizing high-precision molds, the Cable Tray Roll Forming Machine ensures that each cable tray produced meets exact specifications for size and shape. This precision is critical for the stability and functionality of the installed cable trays.
- Versatility: The machine can produce a variety of cable tray types, including ladder-type, tray-type, and channel-type cable trays. It can be customized to produce different widths, heights, and lengths according to specific customer requirements.
- Durability: Constructed with high-quality materials and incorporating advanced technology, the Cable Tray Roll Forming Machine is built to last. It is capable of withstanding rigorous use and harsh environmental conditions, ensuring long-term reliability.
- Ease of Operation: The perforated cable tray machine is equipped with a user-friendly interface and intelligent control system, making it easy to operate even for those without extensive technical background. This feature helps to streamline production processes and improve overall productivity.
What Is Solar Mounting Strut Channel Machine
Solar Mounting Strut Channel Machine is an automated machine specially designed for the production of channel profiles (Strut Channel) for solar photovoltaic mounting systems. By means of multi-channel roller dies, metal coils (galvanized steel, aluminum alloys, etc.) are continuously cold-formed to produce channels with specific cross-sections (e.g., U-type, C-type), which are designed to meet the load-bearing, wind-pressure-resistant, and quick installation requirements of photovoltaic mounts, such as reserving standard holes for matching bolts.
KINGREAL ROLL FORME Solar Mounting Strut Channel Machine with integrated servo punching system can accurately process mounting holes (round holes, oblong holes, etc.) on the surface of the channel, with a hole distance error of ≤0.5mm, ensuring the alignment of multiple sections of channel when splicing. Hydraulic or pneumatic cutting device realizes fixed-length cutting, and the cut is flat and burr-free, avoiding scratching the components in the later installation.
PLC control system supports parameterized programming to quickly switch between different specifications (e.g. channel depth 20-50mm, thickness 1.2-3mm). Equipped with sensors to monitor the molding pressure, punching position and material tension in real time, automatically correcting the deviation to ensure the consistency of the finished product.
What Can We Supply?
KINGREAL ROLL FORMER can provide customers with a full range of services before, during and after the sale.
Customized Design Services
KINGREAL ROLL FORMER provides customized machine drawings and production solutions based on the material, size, thickness and shape of the cable tray or PV Support Bracket products provided by the customer.
High-quality production
After the machine drawings have been finalized, KINGREAL ROLL FORMER will go into production. From the selection of raw materials to the choice of electrical brands, the principle of quality first is strictly adhered to in order to ensure the high quality of machine production.
Trial testing
After the production of the machines, KINGREAL ROLL FORMER arranges the assembly and production testing of the Cable Tray Roll Forming Machine and the Unistrut C Channel Machine in the factory to measure the accuracy of the produced products and carry out continuous debugging of the machines.
after-sales service
KINGREAL ROLL FORMER provides online and offline full-process after-sales service, arranging engineers to go to customers' factories for equipment installation and operation teaching.
-
2024 Unistrut C Channel Roll Forming Machine
KINGREAL 2024 Unistrut C Channel Roll Forming Machine is design for produce 41*41 41*21 high quality perforated Unistrut C Channel, which used in solar panel post pv system. Add to Inquiry -
-
-
-
-
-
-
Brief Introduction About Cable Tray Roll Forming Machine
KINGREAL ROLL FORMER Cable Tray Roll Forming Machine can produce cable tray products with width ranging from 100-800MM and height ranging from 50-200MM, by adjusting the spacing and rollers of the forming machine, it can realize a production line to produce products of different sizes.
Cable Tray Production Line features include:
1. The equipment control is PLC control, and multiple safety protection is set up during normal production.
2. The bed is welded steel plate. The bed is made of steel plate welded parts and tempered to eliminate internal stresses and avoid deformation of the body.
3. Molding machine frame is cast iron structure, and tempered. High strength, long service life
4. The material of roll shaft is 40Cr, and tempered, hardness is HB280.
5. The material of molding die is GCr15, quenching treatment, hardness: HRC56-62℃.
Din Rail Roll Forming Machine
Din Rail Roll Forming Machine is an industrial equipment specially used for manufacturing DIN rails (standard electrical installation rails). It processes metal coils into rail profiles that meet the DIN EN 60715 standard through a continuous rolling process. It is widely used in modular installation systems in the fields of electrical control cabinets, automation equipment, etc.
Din Rail equipment uses multiple sets of precision rollers to gradually bend metal sheets (such as galvanized steel, stainless steel, etc.) to form a standard DIN rail cross-sectional shape. The sheets are bent in sequence by an array of rollers to ensure cross-sectional accuracy and consistency.
Application Of Cable Tray System Roll Forming Machine
A cable tray is a structure used to support, protect and manage cables and wires, usually made of metal or plastic. It is widely used in industrial and commercial buildings
Cable Support and Protection:
The primary role is to support and protect cables and wires so that they can safely traverse all areas of the building, including horizontal and vertical installations.
Cable Management:
Offers an organized and tidy cable management system that allows cables to be easily laid out, located and identified for maintenance and repair.
Adapt to a variety of environments:
Cable bridges can be customized to fit the different needs of a building, adapting to a variety of environments, including indoor and outdoor, dry and wet environments.
Easy to install and maintain:
Compared with the traditional buried piping system, cable trays are more flexible and faster to install, and easier to maintain and replace cables.
Application Of Solar Channel Making Machine
Unistrut C Channel equipment plays a key role in solar power systems, mainly used to support and fix photovoltaic panels (solar panels)
Supporting solar panels:
The primary function of unistrut channel making machine is to support and secure solar panels. They are usually made of weather-resistant metals (such as aluminum alloy or galvanized steel) that can withstand the weight of the solar panel and the external environment.
Optimize the tilt angle of solar panels:
PV racking design can adjust the tilt angle of solar panels according to the latitude and light conditions of the installation area in order to optimize the light reception efficiency and improve the energy output of the solar power system.
Reduced installation and maintenance costs:
Optimally designed unistrut channel making machine simplifies the installation process and reduces installation costs. At the same time, its solid structure reduces the need for routine maintenance, improving system reliability and long-term performance.
Integration of supporting systems:
unistrut channel making machine is usually used in combination with cable management systems, grounding systems and other ancillary facilities to build a complete solar power generation system to ensure the safety, reliability and efficient operation of the system.
As one of the leading cable tray machine manufacturers and suppliers in China for 25 years, we warmly welcome you to buy custom made cable tray machine at competitive price from our factory. Good service and quality products are available. Contact us for quotation.
