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Step Beam Making Machine Description

KINGREAL Shelf equipment, shelf roll forming machine is widely used for

cold bending of storage shelves, supermarket shelves, heavy-duty shelves and other profiles.

Our Company Specializes In Producing The Following Series Of Cold-Formed Steel Machinery And Equipment

1.A complete production line for expressway steel guardrail panels.	2. Cable tray busway cold- formed steel unit.
3. Electric cabinet frame profile forming unit.	4. Large-scale supermarket shelf series profile forming unit.
5. Supermarket shelf punching forming line.	6. Light steel keel series profile cold bending forming unit.
7. Environmental protection anode plate series cold-formed profile unit.	8. Cold-bending unit for automobile compartment panels and side beam and bottom beam profiles.
9. Drawer rail series profile dedicated unit.	10. Anti-theft door frame series profile cold-formed steel unit.
11. Steel structure series purlin cold-formed steel unit.	12. Series slitting unit.
13. Series of leveling and straightening units.	14. Servo feeding punching forming equipment.

The company has been serving the society with the spirit of "excellent quality, service first, and excellence". We warmly welcome people from all walks of life to negotiate business.

Main Components Of Rack Column Roll Forming Machine

Components Name	Number
Decoiler	*1
Feeder	*1
Cold Formed Main Machine	*1
Automatic Cut To length	*1
Rewinding Rack	*1
Mold	*4
Electric Control System	*1
Hydraulic Systems	*1
Pneumatic System	*1

Technical Specification Of Step Beam Making Machine

1. Frame: 100X50 square steel welding frame.

2. Side panel: 18mm thick.

3. Forming mold wheel: all use CR15, material (HRC52-62) forming wheel 18 groups.

4. All rollers are refined. Spindle fine grinding.

5. Spindle: Diameter: 48mm. 45 # steel.

6. Transmission: The main machine adopts 3KW motor X2, with two 250 reducers

7. Production speed: 0-8m/min.

8. Compressible material: 0.6-0.9mm

9. Control PLC industrial computer control.

10. The molding machine cuts off the mold. Fully automatic hydraulic shearing. Hydraulic shear.

Structure Of Step Beam Making Machine

warehouse pallet racks machine

Loading → uncoiling → traction and leveling → servo length measuring and feeding → hydraulic punching → roll forming → cut to length → receiving, electronic control, transportation

This equipment is automatically completed on-line except for loading and receiving.

Technical Parameters Of Equipment Related Parts

1. Unpowered unwinding rack

1.1 Internal expansion type, 3.5T load

1.2 Inner diameter expansion and contraction range: 460-520mm, outer diameter: 1000mm (steel coil width)

1.3 Inner diameter expansion and contraction method: manual adjustment

1.4 Unwinding method: passive unwinding

2. Leveling part

2.1 Number of working sticks: seven rollers

2.2 Arrangement of leveling rollers: up 3 / down 4

2.3 Diameter of leveling roller: 80mm

2.4 Material of leveling roller: The rigidity and surface roughness of the leveling roller are greatly improved after quenching and tempering and chrome plating;

it is composed of a pinch roller and a leveling roller. The pinch roller can be adjusted separately to level the upper roller. The overall structure is adopted, and two adjustment points are set at the front and rear to form a certain inclination angle, which is convenient for improving the leveling quality.

The feeding end of the leveling machine is equipped with a pair of guiding flat rollers and two pairs of guiding vertical rollers. The guiding vertical rollers can move in the center and simultaneously. Handwheel adjustment, with scale, convenient for centering.

3. Punching device

3.1 Function: Used for the connection hole of the waist of the bridge.

3.2 Structure: It adopts hydraulic drive, set length, automatic length measurement, automatic positioning and shutdown. when the set distance is reached, hydraulic cylinder action drives the punching die, and the machine stops and presses automatically. The punching machine can move horizontally.

4. Hydraulic cutting

4.1 Cutting method: hydraulic cutting

4.2 Cutting blade: The innovative design combines three blades without changing the blade. Different plate types can be adjusted by the screw rods on the left and top of the cutting device, and the entire adjustment only takes a few minutes.

4.3 Blade material: Cr12, quenched, hardness can reach HRC56-58 degrees

5. Receiving table: roller type

5.1 Form: Sectional steel welded structure, no power bracket.

5.2 Function and structure: Discharging of the cut plate, and manual cutting after it is in place. It is assembled and welded from section steel (square tube) and non-powered rollers, which serves as a supporting material for the finished product.

5.3 Quantity: 2 sections in total, 3m each

6. Electrical control system:

The whole line adopts imported PLC control, LCD touch screen, man-machine interface. Realize the interaction between human and PLC. The operator automatically runs through the set program (programmable control) and monitors the control process, so that the operator can control the production line and modify the control parameters, and can monitor the operating status of the equipment, operating parameters and fault indications in real time.

The length of the part is set digitally, and the length of the part can be adjusted. Real-time monitoring of equipment operating status and fault indication.

There are two operation modes: manual and automatic. With manual and automatic switching functions: in the manual state, it can be operated as a stand-alone machine, which is convenient for maintenance; in the automatic state, the whole line of production runs and starts in sequence; the whole line has an emergency stop button, which is easy to handle emergency accidents and ensure equipment and operators Safety.

7. Main component brands:

PLC control system: Panasonic brand

Inverter: Yaskawa brand

Encoder: Omron

Other components are Schneider brand components.

8. Hydraulic pump station

8.1 Motor power of hydraulic station: 3.0KW

8.2 The hydraulic station adopts Wuxi Wansheng hydraulic, and the accessories adopt Beijing Huade hydraulic accessories, so there is no oil leakage or insufficient oil supply.