Description of Angle Beads Mesh Making Machine

Angle Bead Mesh Making Machine

KINGREAL Roll Former angle beads mesh making machine is specifically designed for producing angle bead mesh. It can process raw metal materials such as galvanized steel and stainless steel with thicknesses ranging from 0.2mm to 0.7mm. The angle bead mesh production line produces high-quality angle beads mesh for use in the construction industry. These angle bead meshes play a vital role in preventing cracking or fracturing in construction mortar, creating strong, straight lines at wall corners and protecting and reinforcing the most vulnerable parts of the mortar.

KINGREAL Roll Former angle beads mesh making machine improves production efficiency and significantly reduces construction time, providing strong support for the smooth progress of construction projects.

This angle bead mesh production line consists of multiple precision components, including an decoiler, punching machine, roll forming machine, cutting station, output table, electronic control system, etc. Each component is designed and manufactured under strict quality control to ensure efficient operation and long-term reliability.

Working Process of Angle Beads Mesh Making Machine

Decoiler -- Punch Press Machine -- Roll Forming Machine -- Cutting Station -- Output Table

Maximum Internal Diameter: 480mm, Adjustable

Load Capacity: 1000kgs

Maximum Strip Width: 150mm

Total Motor Power: 9.5kW

Punching Force: 15Tons

Mesh Size: 25*10mm, or Customizable Based on Drawing

Flange Size: 30*30mm, 50*50mm, 70*70mm, or Customizable Based on Drawing

Wire Width: 1.5mm

Material Thickness: 0.3-0.7mm

Production Speed: 300SPM

Maximum Length: 3000mm

Parameters of Angle Bead Mesh Product

Thickness (mm): 0.2-0.7mm

Mid-sheet Width (mm): 30

Standard Length (mm): 2000-3000

Diamond Mesh (mm): Max. 75

Components of Angle Bead Mesh Production Line

(1)Punching machine for angle bead mesh production line

The punching machine is equipped with a 4kW motor. Parameters such as the die, mesh size, and blade width can be customized according to specific customer drawings. The punching press has a 15-ton pressure force, ensuring precision and consistency in each hole.

(2)Roll forming machine for angle bead mesh production line

The main shaft of the roll forming machine is made of 45# steel, and the rollers are made of GCr15 with a shaft diameter of 40mm. To ensure product shape and precision, the roll forming machine utilizes a welded structure, driven by a motor reducer and chain-driven. The rollers are polished and hard-chrome plated, ensuring excellent wear resistance and forming results.

(3)Cutting station for angle beads mesh making machine

The cutting station is PLC-controlled and features an automatic shearing function, ensuring accurate cutting. The shearing die is made of GCr12MOV hardened material, ensuring durability. The shearing process utilizes an advanced hydraulic drive, enabling automatic positioning and cutting, preventing material deformation and waste, and improving safety.

(4)Electronic control system for angle bead mesh production line

The electronic control system features a voltage designed according to customer requirements and utilizes PLC control. It is equipped with a frequency converter and touch screen from renowned domestic and international brands, ensuring high-speed and stable operation. The system is also equipped with a trip switch, air circuit breaker, heat sink, and leakage protection device, enhancing safety and convenience.

(5)Hydraulic pump station for angle beads mesh making machine

The hydraulic pump station, controlled by a gear pump, is responsible for pumping hydraulic oil into the hydraulic tank to drive the cutting machine. This system offers advantages such as high-voltage output, high efficiency, energy saving, compact size, simple construction, low heat generation, low noise, and durability, ensuring stable operation.

Advantages of Angle Beads Mesh Making Machine

Diverse product options for angle bead mesh production line

KINGREAL Roll Former angle bead mesh production line can produce not only traditional external render angle beads mesh, but also gypsum stop beads, plaster stop beads, movement beads, and mini mesh angle beads. KINGREAL Roll Former engineers will customize the angle bead mesh production line based on your specific drawings to ensure it perfectly meets your construction needs.

Fast punching speed for angle beads mesh making machine

KINGREAL Roll Former angle bead mesh production line is equipped with an efficient punching system, capable of completing large numbers of punches in a short period of time, reaching speeds up to 300 SPM. This rapid punching speed significantly improves production efficiency and meets the demands of high-intensity production.

In addition, the angle beads mesh making machine's punching speed can be adjusted based on actual production conditions, providing greater flexibility in the production process. Whether for large-scale production or small-batch customization, the angle bead mesh production line can be optimized to meet diverse production needs, ensuring stable output.

High precision forming for angle bead mesh production line

The roll forming machine is constructed from high-quality materials, and the roller design and material selection are carefully considered. These rollers are not only large enough but also made of strong material, enabling them to effectively roll-form the metal during the process.

Through precise rolling, the angle beads mesh making machine can produce diamond-shaped angle bead mesh that meets customer specifications, ensuring that each angle bead mesh meets high standards in shape and size. This high-precision forming capability makes the angle bead mesh more stable and durable in practical use.

Automation and intelligent control for angle bead mesh production line

KINGREAL Roll Former angle bead mesh production line's electronic control system utilizes advanced PLC control technology, combined with a touchscreen interface, greatly enhancing the angle beads mesh making machine's ease of operation and automation.

The operator simply sets the parameters, and the angle bead mesh production line automatically completes multiple steps, including unwinding, punching, forming, and cutting.

Applications of Angle Beads Mesh Making Machine

The angle beads mesh produced by KINGREAL Roll Former angle bead mesh production line is widely used in the construction industry. The angle bead mesh creates straight edges along the edges of plasterwork, effectively resisting cracking and crazing, and protecting and reinforcing the most vulnerable areas of the plaster. The mesh wings of these angle beads are firmly anchored to the full depth of the applied plaster, thereby enhancing the overall strength of the wall.

● Step for using angle beads mesh:

The steps for using angle beads mesh produced by the angle bead mesh production line are as follows:

1/Preparing the angle beads mesh: Use the angle bead mesh production line to produce the desired length of angle beads mesh. Apply adhesive plaster to the exterior corner to adhere the angle beads mesh, or secure it directly to the exterior corner with screws.

2/Attaching the angle beads mesh: Attach the angle beads mesh to the caulk along the exterior corner and gently press to secure it. Ensure a 100mm wide layer of caulk is applied on each side and allow it to dry before proceeding.

3/Sanding the caulk: After the second layer of caulk has dried, use sandpaper to gently sand the surface for a smooth finish.

4/Applying the third layer of caulk: Finally, apply a third layer of caulk, approximately 200mm wide on each side, to ensure a beautiful and durable finish.

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