IBR Roofing Sheet Making Machine is an automated equipment that continuously processes metal coils into IBR corrugated roof panels through cold bending and rolling process. IBR roof sheet making machine can realize efficient and accurate production of building panels with specific corrugated structure, which is widely used in industrial plants, warehousing and logistics centers and other fields. Under the background of continuous upgrading of the global construction industry, IBR roof sheeting machine, as the core equipment for metal roofing system manufacturing, is becoming the standard configuration of projects such as steel structure plants, warehousing and logistics centers.
So what are the different advantages and characteristics of the products produced by IBR Roofing Sheet Making Machine in different application fields? As a professional manufacturer in the field of cold bending forming machines, KINGREAL ROLL FORMER will bring customers a deeper understanding from the introduction of IBR roof sheet machine components, the parameters and characteristics of the produced products and other fields!
1/Main Component Of IBR Roofing Sheet Making Machine
Automatic unwinding system
IBR roof sheet machine can support hydraulic or motor-driven unwinding of 5-15 tons of steel coils, and is equipped with EPC deviation correction device to ensure that the material centering accuracy can reach ±0.5mm.
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Roll forming host
IBR sheeting machine uses 22 sets of HRC58-62 hardness chrome steel plated rollers to process the flat plate into IBR corrugated structure through progressive deformation. Generally speaking, the number and quality of roller sets will directly affect the corrugation accuracy and forming speed.
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Hydraulic cutting unit
IBR roofing sheet machine is equipped with Cr12MoV quenching hardness HRC58-62 tool to achieve burr-free cutting under high-speed operation, and the verticality error of the cut is ≤0.2mm.
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Intelligent control system
IBR roof sheet machine is equipped with Mitsubishi/Siemens PLC and 10-inch touch screen, integrated length counting, fault diagnosis and multi-language operation interface, and supports cloud storage of production data.
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Stacking output system
KINGREAL ROLL FORMER also provides customers with optional horizontal/vertical automatic stackers with a maximum load height of 2.5 meters, which can be used with photoelectric sensors to realize unmanned automatic production of IBR roof sheet products.
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2/ IBR Roof Sheet Product Common Size
1. Thickness Range Standard thickness: 0.3-0.8mm, suitable for most industrial and civil construction needs. Extended thickness: Some models support processing 1.2mm thick plates, suitable for heavy-loaded factories or high wind pressure areas. Ultra-thin plates: 0.2mm specifications are used for decorative light buildings, such as commercial facades.
2. Effective width and coverage Corrugation effective width: Common models include 686mm, 750mm, 840mm, 900mm, etc., and the coverage width is determined by the roller die. Raw material feed width: usually 715-1250mm, which is reduced to the effective coverage width after cold bending. Length customization: The standard cutting length is 6-12 meters, and some scenarios support ultra-long plates to meet large span requirements.
3. Corrugation depth and inclination Corrugation depth: 32-50mm adjustable, deep corrugations enhance bending strength, and shallow corrugations optimize drainage efficiency. Inclination design: 32° standard inclination increases rainwater flow rate by 40%, and some models support customized inclination to adapt to special climate zones Generally speaking, the thickness of IBR roof sheet is 0.3-1.2mm and the width is 600-1250mm.
By reasonably selecting size parameters to match the application scenario, IBR panels can significantly improve the efficiency and reliability of construction projects. It is worth mentioning that the roller group design of IBR Roof Sheet making machine corresponding to IBR roof sheet products of different sizes and designs will be different. By producing IBR roof sheets with different size parameters, it can meet the production needs of industrial construction, agriculture and public facilities, and commercial and civil innovation.
3/Feature Of IBR Roof Sheet Product
1, High Strength and Lightweight
IBR sheet uses galvanized steel sheet, color-coated steel sheet or aluminum alloy as the base material, with a thickness range of 0.3-0.8mm, and forms a corrugated structure through the IBR Roof Sheet Making Machine cold bending forming process. Its bending strength can reach 1.5kN/m², which is suitable for large-span buildings. Compared with traditional concrete sheets, the weight is reduced by 60%-70%, effectively reducing the building load.
2, Weather resistance and corrosion resistance
The galvanized layer or roller coating surface treatment process makes it resistant to salt spray corrosion for ≥1000 hours, which is suitable for high humidity environment. Some IBR roof sheet machine models support stainless steel materials, further extending the service life to more than 30 years
3, Structural Function Advantages
The corrugation depth is adjustable from 32-50mm, with a standard inclination design of 32°. It can improve drainage efficiency, increase rainwater flow rate by 40%, and avoid rust problems caused by water accumulation, especially suitable for rainy areas. An air insulation layer is formed between the corrugations, which can reduce the roof temperature by 8-12℃ in summer and reduce air conditioning energy consumption. Translucent panels can also be used in smart greenhouses, combined with photovoltaic modules to achieve energy self-sufficiency. The hidden lap-joint design reduces on-site hole opening by 90%, and modular panels support rapid construction.
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