High Precision Cable Tray Roll Forming Machine
Working Process Of Cable Tray Roll Forming Machine
Brief Introduction Of Cable Tray Roll Forming Machine
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KINGREAL channel cable tray roll forming machine (roll forming machine) is a fully automatic production line for the electrical cable tray.
2.Rolling instructions for bridge products: Cable Tray specifications rolling range:100-900mmlength X 50mm height
3. Overview of cable tray roll forming machine structure 3.1 Unwinding machine Technical parameters: sheet width: 150-1050mm; material thickness 0.8-2.0mm; Inner diameter expansion and contraction range ф460-510 mm; Roll diameter: φ1200mm; carrying weight: ≤7 T
3.2 leveling machine a. Number of work rolls: nine-rollers leveling machine b. Structural features: The rigidity and surface roughness of the leveling roller are greatly improved after quenching and tempering and chrome plating;
it is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, and the leveling upper roller is adopted
The overall structure is equipped with two adjustment points at the front and rear, which can form a certain inclination angle, which is convenient for improving the leveling quality. The feeding end of the leveling machine is equipped with a pair of guiding flat rollers and two pairs of guiding vertical rollers.
The guiding vertical rollers can move in the center and at the same time. Handwheel adjustment, with scale, convenient for centering.
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3.3 NC1050 servo feeder a. Function: feeding b. Structural features: Driven by servo motor. Multi-stage feeding: 10 groups of different feeding lengths can be input, LCD touch display is convenient to change and set various technical parameters. The automatic induction start system is linked with the punch (control the start of the punch).
3.4 JH21-400B stamping machine Punching machine: The machine body is welded by steel plate, with good rigidity and beautiful appearance. It adopts combined pneumatic friction clutch.
3.5 Conveying guide table a. Form: Power roller type (conveying material) b. Function and structure: the sheet metal after the guide punching and cutting enters the roll forming machine smoothly. The guiding device is mainly composed of an air cylinder. The guide wheel can be easily adjusted to adapt to different widths of sheets. |
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3.6 Forming host 3.6.1. 22 passes of forming frame (double row) 3.6.2 Width adjustment method: electric control 3.6.3 Roller shaft diameter: ￠65 mm 3.6.4. Roll die material: Gcr15, quenched, HRC58-62° 3.6.5 Two 11kw variable frequency motors Roll material: GCr15
3.7 run-out table Structure: roller type, no power
3. 8 Electrical Control System The whole line adopts imported PLC control, 8" LCD touch screen, man-machine interface. It realizes the interaction between human and PLC.
The operator automatically runs through the set program (programmable control) and monitors the control process, so that the operator can control the production line. And modify the control parameters, and can monitor the equipment operating status, operating parameters and fault indications in real time.
The length of the parts can be set digitally, and the length of the parts can be adjusted. Real-time monitoring of the equipment running status and fault indication.
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Cable Tray Machine Features
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Automatic feeding-initial leveling-feeding (servo)-punching-cutting-conveying material-forming-discharging
- Decoiler - Precision leveler - 200tons high speed punch press with punch moulds - Servo feeder - Main roll forming station - Hydraulic shearing station - Products stacker - Electrical & Hydraulic system
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Technical Specification Of Cable Tray Making Machine
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Material requirements |
Q235 cold rolled plate |
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Board material thickness |
1.6~2.0mm |
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Cable tray width |
According to production needs, a variety of cable trays with a strip width of 150mm≤§≤1050mm can be formed. |
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Production Speed |
Continuous forming speed 0～6m/min. |
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Production line |
Fully automatic PLC control with Touch screen operation |
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Roll Forming stands |
22 Rollers station |
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Forming rollers materials |
GCr15 quenching treatment |
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Driving method |
Gearbox driving |
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Electrical control system |
PLC control |
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Total installed capacity |
about 95kw |
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Dimension |
32*2.3*1.8M (L*W*H) |
Machine WorkFlow
Cable Tray Product In Factory
Related cable tray product drawing
FAQ Cable Tray Product Application
How To Install The Cable Tray Machine?
(KINGREAL Technical Team Support In Russia)
In order to help our customers to solve machine installation problems, KINGREAL will provide both online and local installation services.
Customer Visit
KINGREAL ROLL FORMER warmly welcomes customers from all over the world to visit our factory in China. Please do not hesitate to contact us immediately if you need any assistance.
How To Order?
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