High Precision Cable Tray Roll Forming Machine
Working Process Of Cable Tray Roll Forming Machine
Brief Introduction Of Cable Tray Roll Forming Machine
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KINGREAL channel cable tray roll forming machine (roll forming machine) is a fully automatic production line for the electrical cable tray. 2.Rolling instructions for bridge products: Cable Tray specifications rolling range:100-900mmlength X 50mm height 3. Overview of cable tray roll forming machine structure 3.1 Unwinding machine Technical parameters: sheet width: 150-1050mm; material thickness 0.8-2.0mm; Inner diameter expansion and contraction range ф460-510 mm; Roll diameter: φ1200mm; carrying weight: ≤7 T 3.2 leveling machine a. Number of work rolls: nine-rollers leveling machine b. Structural features: The rigidity and surface roughness of the leveling roller are greatly improved after quenching and tempering and chrome plating; it is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, and the leveling upper roller is adopted The overall structure is equipped with two adjustment points at the front and rear, which can form a certain inclination angle, which is convenient for improving the leveling quality. The feeding end of the leveling machine is equipped with a pair of guiding flat rollers and two pairs of guiding vertical rollers. The guiding vertical rollers can move in the center and at the same time. Handwheel adjustment, with scale, convenient for centering.
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3.3 NC1050 servo feeder a. Function: feeding b. Structural features: Driven by servo motor. Multi-stage feeding: 10 groups of different feeding lengths can be input, LCD touch display is convenient to change and set various technical parameters. The automatic induction start system is linked with the punch (control the start of the punch). 3.4 JH21-400B stamping machine Punching machine: The machine body is welded by steel plate, with good rigidity and beautiful appearance. It adopts combined pneumatic friction clutch. 3.5 Conveying guide table a. Form: Power roller type (conveying material) b. Function and structure: the sheet metal after the guide punching and cutting enters the roll forming machine smoothly. The guiding device is mainly composed of an air cylinder. The guide wheel can be easily adjusted to adapt to different widths of sheets. |
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3.6 Forming host 3.6.1. 22 passes of forming frame (double row) 3.6.2 Width adjustment method: electric control 3.6.3 Roller shaft diameter: ￠65 mm 3.6.4. Roll die material: Gcr15, quenched, HRC58-62° 3.6.5 Two 11kw variable frequency motors Roll material: GCr15 3.7 run-out table Structure: roller type, no power 3. 8 Electrical Control System The whole line adopts imported PLC control, 8" LCD touch screen, man-machine interface. It realizes the interaction between human and PLC. The operator automatically runs through the set program (programmable control) and monitors the control process, so that the operator can control the production line. And modify the control parameters, and can monitor the equipment operating status, operating parameters and fault indications in real time. The length of the parts can be set digitally, and the length of the parts can be adjusted. Real-time monitoring of the equipment running status and fault indication.
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Cable Tray Machine Features
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Automatic feeding-initial leveling-feeding (servo)-punching-cutting-conveying material-forming-discharging - Decoiler - Precision leveler - punching station with punch moulds - Servo feeder - Main roll forming station - Hydraulic shearing station - Products stacker - Electrical & Hydraulic system
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Technical Specification Of Cable Tray Making Machine
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Material requirements |
Q235 cold rolled plate |
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Board material thickness |
1.6~2.0mm |
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Cable tray width |
According to production needs, a variety of cable trays with a strip width of 150mm≤§≤1050mm can be formed. |
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Production Speed |
Continuous forming speed 0～6m/min. |
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Production line |
Fully automatic PLC control with Touch screen operation |
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Roll Forming stands |
22 Rollers station |
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Forming rollers materials |
GCr15 quenching treatment |
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Driving method |
Gearbox driving |
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Electrical control system |
PLC control |
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Total installed capacity |
about 95kw |
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Dimension |
32*2.3*1.8M (L*W*H) |
cable tray making Machine WorkFlow
Cable Tray Product In Factory
Related cable tray product drawing
Cable Tray Product Application
Comprehensive Cable System Solutions
KINGREAL Roll Former is dedicated to providing clients with a complete range of mature and reliable cable system solutions.
KINGREAL Roll Former supplies cable tray roll forming machine for producing various cable tray types-including cable tray covers, perforated cable trays, ladder trays, and solid-bottom trays.
Our cable tray roll forming machine accommodates profiles of diverse materials and specifications, fully meeting the varied needs of different cable engineering projects. We enable the production of specific cable tray products required on-site, suitable for applications ranging from building power distribution and industrial facilities to infrastructure projects.
In addition, KINGREAL Roll Former offers din rail profile roll forming machines. Also designed for the power and energy sector, this equipment automates the roll forming of DIN rail profiles used inside electrical control cabinets.
It complements our cable tray roll forming machines, enabling clients to manufacture a full suite of power-related components in a one-stop process; this reduces the costs associated with sourcing multiple machines and enhances overall production efficiency.
2026 Project: Cable Tray Roll Forming Machine
KINGREAL Roll Former has completed the manufacturing and in-factory commissioning of a custom-built cable tray roll forming machine for an Algerian client. We sincerely invited the client to visit our facility for the equipment acceptance process.
The acceptance procedure was overseen by KINGREAL Roll Former professional team and included a comprehensive series of standard checks: inspecting the cable tray roll forming machine's structural appearance, testing operational performance, verifying the system's flexibility in adjusting to multiple product specifications, and measuring the dimensional accuracy of the finished products.
The cable tray roll forming machine's stable performance and the high quality of the finished products earned high praise from the Algerian client, marking the successful conclusion of the on-site acceptance process.
For more details about this project, please visit the following link: Algeria Project: Cable Tray Roll Forming Machine
One-Stop Service Process
KINGREAL Roll Former provides comprehensive, end-to-end service-covering pre-sales, in-process, and post-sales stages.
Initially, KINGREAL Roll Former gains a thorough understanding of client requirements to create customized cable tray roll forming machine designs, followed by precision manufacturing by our production team. Once manufacturing is complete, clients are invited to inspect the machine in person; shipment proceeds only after everything is verified as correct.
Finally, KINGREAL Roll Former dispatches professional engineers to the client's site to handle installation and provide operational training.
Furthermore, the KINGREAL Roll Former team maintains ongoing monitoring of the cable tray roll forming machine's operational status, ensuring the continued provision of services such as spare parts supply and maintenance.
Customer Visit
KINGREAL ROLL FORMER warmly welcomes customers from all over the world to visit our factory in China. Please do not hesitate to contact us immediately if you need any assistance.
How To Order?
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