Cable Tray Forming Machine

Why Choose KINGREAL ROLL FORMER?

"Specializing in cable tray roll forming machine manufacturing for over 20 years!"

Roll Forming Machine Factory

With diversified machining capabilities, whether it is CNC machining, component casting, complete line assembly or production commissioning, KINGREAL ROLL FORMER is able to process precisely to meet the various needs of customers.

Technical Team

With a strong R&D team and advanced design capabilities, KINGREAL ROLL FORMER can provide tailor-made solutions according to customers' special needs, from prototyping to mass production, one-stop to meet customers' needs!

Precision machining guarantees

KINGREAL ROLL FORMER utilizes state-of-the-art precision machining technology to ensure the highest degree of dimensional accuracy and shape consistency.

KINGREAL Certification

KINGREAL ROLL FORMER has obtained ISO9001 quality management system certification, ISO14001 environmental management system certification and CE certification. These certifications require KINGREAL ROLL FORMER to meet strict international standards in quality management and machine safety.

Technical Feature About Cable Tray Roll Forming Machine

Technical Design :Cable Tray Roll Forming Machine

Double cantilever gear drive, width adjustable The forming machine moves as a whole, and the specifications can be quickly and automatically (waist height and width) switched; (motor control)

The sheet material after stamping and cutting off is gradually rolled into finished bridges through more than 20 passes of rollers. It is composed of motor, speed reducer, high precision rolling linear guide, left and right transmission box, lateral adjustment mechanism and roller set. One set of rollers can complete the molding of all specifications of the bridge, and the replacement of varieties can be realized by adjusting the position of the left and right roller frames. The bed and transmission box adopt welded structure with stress relief treatment; the gears are made of 45 steel with hardened tooth surface; the main machine structure is made by imported Italian technology with higher precision.

Roller adopts combined structure, with small speed difference and molding resistance, and small abrasion to the surface of steel plate; the roll process design adopts imported software, computer design, and FEA analysis, which ensures the shape precision of the workpiece and does not scratch the plate. The rollers are forged with GCr15, CNC machined after overall quenching, and the hardness is up to HRC58-62; they are characterized by high strength, high hardness, high precision, and long service life.

Technical Feature: High Precision Punch Press Machine

a. Form: double cantilever gear drive, width adjustable The forming machine moves as a whole, and can quickly and automatically (waist height and width) change the specifications; (motor control)

b. Function and structure: The stamped and cut-off sheet is gradually rolled into finished bridges through more than 20 passes of rollers. It is composed of motor, speed reducer, high precision rolling linear guide, left and right transmission box, lateral adjustment mechanism and roller set. One set of rollers can complete the molding of all specifications of the bridge, and the replacement of varieties can be realized by adjusting the position of the left and right roller frames. The bed and transmission box adopt welded structure with stress relief treatment; the gears are made of 45 steel with hardened tooth surface; the main machine structure is made by imported Italian technology with higher precision.

How to repair cable Tray Machine?

KINGREAL ROLL FORMER Cable Tray Production Line

Regular inspection and maintenance:

If you have any questions about the details of our Check each moving part for looseness or wear and tear, and tighten or replace it in time. Check whether the wire connection is firm, whether the electrical components are damaged or aging, and replace the damaged components in time.

Trouble-shooting:

If there is a strange noise, jamming and other phenomena, you need to check whether there are loose, deformed or damaged parts, and repair or replace them in time. If there are electrical failures (such as failure to start, control failure, etc.), it is necessary to check the circuit, control system, etc., troubleshooting points and repair.

Records and feedback

Each maintenance and repair should be recorded in detail, including the cause of failure, treatment methods, spare parts used, etc. Timely feedback on the operating status and maintenance of the equipment for subsequent reference and improvement

Cable Tray System Equipment Solution

———

Perforated Cable Tray Making Machine

Perforated Cable Tray Making Machine is an automated industrial equipment specially used for producing cable trays with holes, which are mainly used for cable support systems in the fields of construction, power, communication, etc.

Perforated cable tray machine core function is to process metal coils into a bridge structure with regular holes through roll forming, punching, cutting and other processes to improve the heat dissipation of cables and the flexibility of wiring.

Cable Tray Cover Making Machine

Cable Tray Cover Making Machine is an automated industrial equipment specially used for producing cable tray covers. It controls production parameters through Siemens PLC and touch screen interface programming, realizes fully automatic feeding, forming, punching, and stacking, reduces manual intervention, and processes metal sheets into tray covers that meet different specifications.

Cable tray cover machine is used to protect and organize cable lines and is widely used in construction, power, communications, data centers and other fields.

Cable Tray Ladder Making Machine

Cable Tray Ladder Making Machine gradually bends metal coils (such as galvanized steel plates, aluminum alloys) through multiple sets of precision rollers (20-22 passes) to form the ladder side (side plate) and ladder (crossbar) structure of the ladder ladder.

The rollers of Cable Tray Ladder Making Machine are made of GCr15 forged steel, which is hardened to HRC58-62° to ensure wear resistance and forming accuracy.

Din Rail Roll Forming Machine

Din Rail Roll Forming Machine uses multiple sets of precision rollers to gradually bend metal sheets, and integrates a hydraulic punching system to process fixed holes on the rails. It also uses a hydraulic or electric cutting device to automatically cut the formed rails according to the preset length.

DIN rails are standard mounting bases for electrical components (such as circuit breakers and relays), and its forming equipment directly serves electrical cabinet manufacturers, industrial automation equipment companies, etc. For example, Guangdong Cold-Formed Profile Products Co., Ltd. mentioned in Webpage 5 produces similar profiles for use in electrical cabinets, network cabinets, and other fields

New Design For Solar Channel Roll Forming Machine

Solar Channel Roll Forming Machine processes metal coils into high-quality brackets (referred to as photovoltaic brackets) for supporting photovoltaic panels through processes such as cold bending and punching. The photovoltaic bracket forming machine realizes continuous production on the assembly line through automated rolling, punching, cutting and other processes. The daily output of a single machine can reach hundreds of meters, and the efficiency is increased by 3-5 times. It helps the new energy industry to produce the core support structure of the solar photovoltaic power generation system, which is used to fix and adjust the position of photovoltaic components to ensure that they efficiently absorb solar energy and convert it into electrical energy.

KINGREAL ROLL FORMER is a professional cold bending machine manufacturer in China. It can design, innovate and produce photovoltaic bracket forming machine equipment according to the production needs of customers, helping customers achieve innovative production efficiency and obtain a higher market share.

New Design For CU Solar Channel Making Machine

01.

Meet the production needs of photovoltaic brackets of various sizes

Solar Channel Roll Forming Machine adopts a split roller group design, which can achieve fast switching by pre-installing roller molds of different sizes (such as 41×41mm and 41×21mm specifications). For example, the roller set is made of Cr12 heat-treated steel, which is CNC-finished and hard-chrome-plated to ensure high-precision forming (and supports the processing of materials of different thicknesses. With a slide rail installation frame, operators can select preset parameters through the PLC touch screen interface to automatically complete the positioning and locking of the roller set, shortening the switching time to less than 10 minutes, significantly improving the flexibility of the production line.

Solar Channel Roll Forming Machine integrates encoders and displacement sensors to monitor the feed width and forming angle in real time. For example, when switching to 41×21mm size, the system automatically adjusts the guide roller spacing and compensates for material rebound through the hydraulic expansion mechanism to ensure the geometric consistency of the two sizes of products

02.

Fully automatic photovoltaic bracket production level

In Solar Channel Roll Forming An intelligent packaging unit is added at the end of the Machine forming section, including a positioning mechanism, a clamping assembly and a bundling module. For example, the clamping assembly driven by a bidirectional screw (motor power 5.5kW) can adaptively stack photovoltaic brackets of different quantities and specifications, and complete the bundling with nylon straps or steel straps, with a packaging speed of 15 groups per minute.

The packaging device is equipped with a visual positioning system, which uses a laser sensor to detect the stacking height deviation and dynamically adjusts the clamping position through the lifting and lowering slide group to avoid the misalignment of special-shaped parts such as U-shaped tubes during the bundling process.

2026 New Project | Unistrut Channel Roll Forming Machine

As one of the leading cable tray forming machine manufacturers and suppliers in China for 25 years, we warmly welcome you to buy custom made cable tray forming machine at competitive price from our factory. Good service and quality products are available. Contact us for quotation.

unistrut channel, cnc cable tray, Seismic Bracing Strut Machine