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Din Rail Channel Machine
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Din Rail Channel Machine

Din Rail Channel Machine

Din rail channel machines are usually used to make different types of din rails, which are widely used in the electrical industry, such as electric cabinets. According to the final guide rails, they can be divided into top hat section din rail, C section din rail, G section din rail.
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Product Details ofDin Rail Channel Machine

1/Description of Din Rail Channel Machine

Din Rail Channel Machines are usually used to produce different types of din rails and are widely used in the electrical industry. According to the final din rail product, the din rails can be divided into three categories: top hat section din rail, C section din rail, G section din rail. This din rail making machine can produce all different types of din rails using different raw materials, such as: galvanized steel, aluminum, stainless steel, and the material thickness range is 0.4-1.6mm or even thicker. The din rail channel machine can produce standard size din rails (35mmx7.5mm and 35mmx15mm), and can also customize non-standard size din rails according to customer requirements.

 

KINGREAL Roll Former will provide different din rail channel machine manufacturing solutions based on customer drawings, tolerances and budgets, and provide professional one-to-one service to meet all your needs. No matter which production line you choose, KINGREAL Roll Former quality will ensure that you get a perfectly functional din rail.

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2/Working Process of Din Rail Making Machine

 

din rail making machine

 

Uncoiler straightener 2 in 1 →Servo feeder→Guide device → Hydraulic Punch →roll forming machine →shear device (including knife)→ finished product rack

 

3/Parameters of Din Rail Channel Machine

 

DIN Rail Channel Machine

Item

Specifications

Optional performance

Machinable Material

A) Zinc-plated steel

Thickness(MM): 0.4-1.6mm

B) Aluminum

C) Stainless steel

Yield strength

250 – 550 Mpa

Tensile stress

G250 Mpa-G550 Mpa

Decoiler

Manual decoiler

* Hydraulic decoiler (Optional)

Punching system

Hydraulic punching station

* Punching press (Optional)

Forming station

10 stands

* According to your profile drawings

Driving system

Chain drive

* Gearbox drive (Optional)

Machine structure

Wall panel station

* Cast Iron (Optional)

Forming speed

10-20 (M/MIN)

* Or according to your profile drawings

Rollers' material

Steel #45

* GCr 15 (Optional)

Cutting system

Post-cutting

* Pre-cutting (Optional)

Power supply

380V 50Hz 3ph

* Or according to your requirement

 

4/Advantages of Din Rail Making Machine

 

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①Highly automated din rail channel machine.

KINGREAL Roll Former din rail channel machine adopts imported PLC LCD touch screen control, which can be set according to the corresponding language of the customer's country, with high degree of automation and easy operation. The operator can control and modify the control parameters, and monitor the din rail making machine status, parameters and fault prompts in real time. The work-piece length is digitally set and the length is adjustable, which can also be adjusted as needed. Real-time monitoring of the operating status and fault prompts of the din rail channel machine.

 

②Flexible operation modes for din rail making machine.

KINGREAL Roll Former din rail making machine can support manual and automatic switching operations: in manual mode, it can be operated alone, which is convenient for maintenance; in automatic mode, the whole line can be operated for easy startup; the whole line is equipped with emergency stop buttons to facilitate the handling of emergencies and ensure the safety of din rail channel machine and operators.

③High quality rollers for din rail channel machine.

The rollers of KINGREAL Roll Former din rail making machine are of good quality. The high-quality rollers are quenched and the hardness can reach HRC60-65℃. The good quality of the rollers ensures the accuracy of din rail forming. And the rollers with high hardness are more durable.

 

④Precise cutting for din rail channel machine.

The shearing station of KINGREAL Roll Former din rail channel machine adopts Cr12 cutting blades. During the din rail forming process, the cutting station for din rail making machine can accurately cut according to the set length provided by the customer. This flexibility means that customers can quickly adjust the cutting parameters according to different application requirements without calibrating the entire system. The appearance of the cut product is smooth and burr-free, which greatly improves the appearance quality and safety of the din rail. KINGREAL Roll Former din rail channel machine ensures that the cross section of each din rail is straight and neat, ensuring the consistency and reliability of the product.

din rail channel machine-3

 

5/Application of Din Rail Making Machine

 

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The din rail produced by the KINGREAL Roll Former electric cabinet din rail roll forming machine is a standardized metal rail used in the electrical engineering field. It is installed in circuit breakers, circuit breakers, and choppers. The din rails produced by the KINGREAL Roll Former electric cabinet din rail roll forming machine can be well matched with switches and operate stably. The design of din rails makes it easy to install and remove components because they usually have a series of slots or holes that can be fixed with screws or snap-on devices.

 

5/FAQ About Din Rail Making Machine

 

①What types of din rails can the KINGREAL Roll Former din rail channel machine produce?

KINGREAL Roll Former din rail making machines can be customized according to customer drawings, so we can ensure that the din rail channel machines provided to customers can fully match customer needs. KINGREAL Roll Former knows that the demand for din rail models varies from different countries. Therefore, the common din rail models that KINGREAL Roll Former din rail channel machines can produce are as follows:

⚫ IEC / EN 60715 - 35×7.5

⚫ IEC / EN 60715 - 35×15

⚫ European EN 50022

⚫ British BS 5585 or BS 5584

⚫ German DIN 46277

⚫ Australian AS 2756.1997

⚫ American series: TS35, TS15

⚫ Argentine series: NS35

⚫ C series: C20, C30, C40, C50

⚫ G series: EN 50035 G32

 

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din rail drawing

② Can a KINGREAL Roll Former din rail making machine produce din rails of various sizes?

Of course! KINGREAL Roll Former engineers can produce double-row or triple-row din rail channel machines for customers, so one din rail making machine can produce din rails of various sizes.

 

③What is the speed of the KINGREAL Roll Former din rail channel machine?

The speed of the din rail making machine is related to the raw materials, material thickness and other aspects, and needs to be designed according to the drawings provided by the customer. Generally speaking, the forming speed of the KINGREAL Roll Former din rail channel machine can reach 20m/min.

 

④How to ensure the machine accuracy and quality of the KINGREAL Roll Former din rail making machine?

 

quality control

KINGREAL Roll Former is a professional supplier of roll forming machine manufacturing with more than 20 years of rich experience. Sales, design, development and manufacturing are all the responsibility of the KINGREAL Roll Former team, so we are very familiar with the din rail channel machine. Each component of din rail making machine, such as punching dies, forming rollers, and leveling rollers, is manufactured by the KINGREAL Roll Former team. And after the din rail channel machine is manufactured, KINGREAL Roll Former has a strict test process. Check whether the din rail making machine can run stably, whether the production speed meets customer requirements, and the accuracy of the produced din rails. Only when the standards are met will they be packaged and shipped to the customer's factory.

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