"Storage shelf panel machine processes metal coils to produce shelf panels of different sizes and types, such as shelf back panel, front panel, shelf side panel, etc., and is used together with the finished products produced by the omega rack upright machine to form a complete pallet rack system, with the aim of maximizing space utilization and improving inventory management."
‖Workflow of Storage Shelf Panel Machine
Decoiling - Leveling - Pre-Punching - Roll Forming - Two Sides Bending - Cutting - Both Ends Bending - Discharging
‖Parameter of Shelving Panel Machine
|
Material |
|
|
Thickness |
0.3-0.8mm |
|
Feeding width |
Max.700mm |
|
Applicable material |
GI/PPGI/AL |
|
Manual Decoiler |
|
|
Max Capacity |
5 Ton |
|
Features |
Manual with brake |
|
Main Forming System |
|
|
Motor Power |
5.5 KW forming system |
|
Roller material |
45# steel , precision machined, mirror treatment, coated with rigid chrome |
|
Main forming shaft |
Φ70mm, 45# tempering steel |
|
Frame |
350H steel plate welding |
|
Transmission |
by chain-and-gear |
|
Measuring accuracy |
+/- 2 mm/M |
|
Producing speed |
4-12m/min |
|
Hydraulic Cutting Device |
|
|
Cutting way |
Post cut, stop to cutting |
|
Cutting material |
Cr12 with hardened quenched and tempered, two piece of cutting blades |
|
Motor power of Oil pump station |
4 KW |
|
Electrical System |
|
|
Control system |
PLC controller(import brand) |
|
Power |
380V 50Hz (as per local requirement) |
|
Extra |
|
|
Dimension(L*W*H) |
5000mm*1000mm*1000mm |
|
Weight(Ton) |
3-5T |
‖Advantages of Storage Shelf Panel Machine
1. Highly automated shelving panel machine
KINGREAL Roll Former storage shelf panel machine can realize multiple functions such as automatic forming, punching and cutting.
Through the advanced control system, the shelving panel machine can complete the cutting task of any length according to the preset quantity.
It improves production efficiency for customers and reduces the need for manual intervention, making the production process safer and more reliable.
2. Encoder for storage shelf panel machine
The encoder is an important configuration of the KINGREAL Roll Former shelving panel machine.
It can record signal feedback in real time and clearly display the exact length of each product on the display. In this way, the operator can monitor the production progress at any time to ensure that each finished product meets the specification requirements.
In addition, the total length of the finished steel coil can be calculated through the control panel, further improving the convenience and accuracy of production management.
3. Cooling system for storage shelf panel machine
In order to ensure that the shelving panel machine can maintain stable performance under long-term continuous operation, KINGREAL Roll Former is equipped with an efficient cooling system in the hydraulic system.
This system can ensure that the storage shelf panel machine is always in a low temperature state during a day's production process, thereby preventing failures and performance degradation caused by overheating.
The design of the cooling system not only extends the service life of the shelving panel machine, but also reduces maintenance costs, ensuring the continuity and stability of production.
4. Finished products of different sizes can be produced
KINGREAL Roll Former storage shelf panel machine is flexibly designed. According to different production needs, you only need to adjust the width and length of the production parameters on the control panel to produce finished products of various product specifications. The operation is simple and intuitive.
5. Custom punching dies for shelving panel machine
In response to the diverse needs of customers, KINGREAL Roll Former provides customized punching die services.
KINGREAL Roll Former can manufacture punching dies including square holes, round holes and different hole diameters according to the specific requirements of customers.
‖Optional Configuration of Storage Shelf Panel Machine
In terms of machine configuration, KINGREAL Roll Former offers a variety of options and can customize shelving panel machine manufacturing solutions according to the specific needs and production scale of customers.
The following are some common machine configuration options:
●Decoiler for storage shelf panel machine
Its main function is to unroll large coils of metal coils. KINGREAL Roll Former provides a variety of decoilers that can carry different weights, including 3T, 5T, 8T, 10T, 15T and 20T, which can meet the needs of customers with different production scales.
In order to improve production efficiency, KINGREAL Roll Former also equips customers who want to produce more efficiently with feeding trolleys, so that there is no need to manually carry coils to the decoiler, further reducing labor costs.
●Protective shield for shelving panel machine
In order to ensure production safety, KINGREAL Roll Former can equip the storage shelf panel machine with a protective shield to meet the mandatory requirements of some countries for machine safety performance.
The protective shield is available in two ways: guardrail and protective cover, which can effectively prevent operators from accidental injuries during production.
●Cutting system for shelving panel machine
KINGREAL Roll Former has designed two shearing methods for the shearing station: fixed shearing and follow shearing.
The follow shearing can achieve fast shearing, while the fixed shearing requires downtime. Different shearing methods will be selected according to the actual production situation of the customer.
●Automatic palletizer for shelving panel machine
In order to further liberate manpower, KINGREAL Roll Former also provides fully automatic palletizers.
This fully automatic palletizer can transport and stack shelf panels to the target area, reducing labor costs by 70% and management costs by 35%.
Through automation, enterprises can not only reduce the occurrence of work-related accidents, but also increase production by 30% without manual supervision. The guarantee of completion time and the maximum utilization of space enable customers to obtain greater economic benefits in the production process.
‖Application of Shelving Panel Machine
The finished products produced by KINGREAL Roll Former storage shelf panel machine and omega rack upright machine are widely used in warehouses, supermarkets, factories, archives, logistics centers and other places.
These finished products constitute a solid and stable storage system, which effectively improves space utilization.
Through reasonable shelf layout, enterprises can significantly improve storage efficiency and reduce operating costs, thereby occupying a favorable position in the highly competitive market environment.