"A warehouse pallet rack machine is a highly efficient piece of machinery specifically designed for producing warehouse pallet racks. It boasts high efficiency, precision, and stability, and utilizes advanced CNC technology and an automated control system. This allows it to quickly and accurately form warehouse pallet racks according to pre-set procedures and parameters. With the increasing demand for high-quality warehouse pallet racks in the construction industry, the use of pallet rack upright beam machines has become increasingly important."
Introduction to Pallet Rack Upright Beam Machine
The warehouse pallet rack machine's primary function is to transform galvanized or cold-rolled steel stock (1.5 to 2.5 mm thick) into pallet rack upright beams of specific shapes and dimensions through a series of complex process steps. The warehouse pallet rack machine typically includes key components such as an decoiler, feeder and leveling machine, a hydraulic punching unit, a main roll forming machine, and a hydraulic back-cutting cutter. The pallet rack upright beam machine's frequency converter controls the motor speed, while a PLC system automatically controls the length and quantity of the formed pieces. Meeting the needs of the cold roll forming industry, this design allows for ongoing, automated production, hence boosting efficiency.
The uprights produced by pallet rack upright beam machines are a crucial component of racking systems, which are used to store materials on pallets. Modern warehouses make use of a range of pallet racking styles meant to hold palletized goods in numerous horizontal rows, hence increasing storage density and efficiency.
Workflow of Pallet Rack Upright Beam Machine
Manual decoiler → Leveling → Mechanical Press Machine with Punch Die → Roll Forming Machine → Shape Cutting → Output Table
Technical Parameters of Warehouse Pallet Rack Machine
Forming Speed: 0-15m/min
Number of Forming Passes: 20
Rolling Thickness: 1.5-2.5mm
Roller Material: GCr15
Shaft Material: 40Cr, Quenched and Tempered (HB220-260°)
Shaft Diameter: Φ80, Quenched and Tempered (Harbin Bearing)
Cutting Method: Hydraulic Tracking Shearing
Main Components of Warehouse Pallet Rack Machine
-Unloading device for pallet rack upright beam machine: Consists of an unloading rack, unloading motor, and unloading rollers. It is responsible for placing and transporting the metal strip to the processing area.
-Forming device for warehouse pallet rack machine: Consists of multiple rollers. The shape and arrangement of the rollers determine the final shape of the pallet rack upright beam. The forming motor and reducer provide power to the rollers, ensuring stable production.
-Cutting device for warehouse pallet rack machine: Used to cut the formed pallet rack upright beam to the desired length. Hydraulic or mechanical cutting is typically used to ensure precise cutting.
-Control system for warehouse pallet rack machine: The warehouse pallet rack machine utilizes an advanced electrical control system, including a PLC controller and touch screen, for automated control of the equipment. The control system allows for settings such as forming speed and cutting length, while also monitoring the pallet rack upright beam machine's operating status to ensure stable operation.
Features of Warehouse Pallet Rack Machine
1))Applicable materials for warehouse pallet rack machine
Ranging from 2.0 to 4.0 mm, the pallet rack upright beam machine may handle cold-rolled steel, galvanized coil, carbon steel among other materials. This material choice lets the finished goods fit various surroundings and use needs as well as guarantees the strength and durability of the warehouse pallet racks. Additionally, the warehouse pallet rack machine provides clients with a wide variety of products to suit changing market needs.
2) Multifunctional design for pallet rack upright beam machine
The warehouse pallet rack machine features a complete production line design, encompassing multiple functional modules, including an decoiler, leveling machine, punching machine, main roll forming machine, and positioning and cutting device. The multifunctional design helps the pallet rack upright beam machine to finish the whole manufacturing cycle, from raw materials to finished product, inside one unit, thereby greatly increasing production efficiency. Apart from improving the manufacturing process, this combined design lowers personnel expenses and boosts output efficiency.
3) Flexible warehouse pallet rack machine
The pallet rack upright beam machine's shaft diameter can be selected to suit specific customer needs, including 70mm, 80mm, or 90mm. This flexible design allows customers to select the most suitable configuration for their specific pallet rack upright beam application and production requirements.
In addition, the warehouse pallet rack machine is equipped with a cassette roller assembly, allowing users to easily replace rollers to adapt to varying production needs. This flexibility enables the pallet rack upright beam machine to quickly respond to market changes and meet customer demands for diverse products, thereby enhancing the company's competitiveness.
4)Customized punching dies for warehouse pallet rack machine
KINGREAL Roll Former offers a variety of customized punching dies for the pallet rack upright beam machine to meet customers' diverse requirements for hole shapes and diameters. Different warehouse pallet rack designs may require holes of varying shapes and sizes to facilitate subsequent installation and use. Customized punching dies allow customers to select the right hole according to their specific production needs, further enhancing the product's adaptability and practicality.
Introduction to Finished Warehouse Pallet Rack
KINGREAL Roll Former pallet rack upright beam machines can produce warehouse pallet racks in a variety of specifications, the most common of which are as follows:
Pallet rack upright beams with scalloped holes: Two rows of scalloped holes on the front facilitate attachment to crossbars, making them suitable for racking systems.
Warehouse pallet racks with tie rod holes: Four rows of circular holes on the side, two of which are tie rod holes, enhance column stability.
Common pallet rack upright beam sizes include: 90*70*1.8, 90*70*2.0 (standard), 90*70*2.3, 110*70*2.3, and 110*70*2.5. These pallet rack upright beams have a wide variety of cross-sectional shapes and hole types (such as diamond holes, inverted eight holes, and butterfly holes) to meet the needs of different customers.