In modern manufacturing, quality control (QC) systems are a key element in ensuring product quality. For KINGREAL ROLL FORMER, a reliable QC system not only improves productivity, but also ensures that the final product meets the high standards of our customers. This is a principle that KINGREAL has been adhering to for many years in order to bring quality machines and equipment to its customers. For example, Drywall Stud And Track Roll Forming Machine, Ceiling T Bar Roll Forming Machine, Open Cell Ceiling Machine, Ceiling Channel Roll Forming Machine And Roof Tile Making Machine.
The KINGREAL Machine Quality Control System is an automation-based and data-driven quality management system. The system realizes all-round monitoring and control of the production process by integrating sensors, data acquisition equipment, commissioning of machines and data collection of finished products. Next, the finished product quality inspection system and the machine commissioning system are used as topics to introduce the process about the QC system in detail:
After the machine is manufactured in KINGREAL ROLL FORMER factory, it will be arranged to assemble and test the machine in the factory, in order to test the precision accuracy of the products produced by the machine, and to ensure that the finished products meet the requirements of the various precision indexes.
1. The dimension of testing includes all major dimensions of the finished product, including width, angle, bending dimensions, etc.; for example, different heights of the Baffle Ceiling.
2. Shape accuracy inspection, KINGREAL Roll Forming Machine produces products with different shapes of keel, such as U-shape/Furring channel/L-shaped. The shape of the finished product needs to be inspected to ensure that it meets the design requirements.
3. Surface Smoothness Inspection, to inspect the surface smoothness of the products to ensure that the products will not produce scratches and burrs during the production process, which will affect the quality of the products.
Meanwhile, a perfect quality traceability system has been established to ensure that the production and testing process of each piece of equipment can be traced. Detailed records of the production process and accuracy testing results of each piece of equipment, forming a complete quality file. Unique identification number is set for each piece of equipment to facilitate quality traceability and management. Establish customer feedback system to collect and deal with customer's opinions and suggestions in time, and continuously improve product precision and quality.
In response to the feedback on the quality of finished product testing, KINGRAL arranges professional technicians to analyze and find out the causes of the problems, and then carry out targeted debugging and testing of machines and equipment until the quality of the products tested meets the customer's production requirements.
Through strict QC system and precision testing, KINGREAL ensures that each building material machinery and equipment has excellent precision and quality. We continue to dedicate ourselves to quality management and continuously improve the precision of our products to satisfy customers' needs and win their trust.
