KINGREAL New Design : Open Cell Ceiling Machine
The Open Cell Ceiling Roll Forming Machine designed by KINGREAL for the Russian customer has successfully completed the final production, and the whole line has been assembled and debugged in KINGREAL factory to ensure the precision and quality of the machine.
For this Open Cell Ceiling Roll Forming Machine, in order to meet the customer's demand for multiple sizes, KINGREAL has designed and produced different sizes of molds, which can be used to replace the molds of Punch Press Machine and Shearing Press Machine to realize a production line that can produce different types of Open Cell Ceiling Roll Forming Machine. KINGREAL has designed and produced different sizes of molds for this Open Cell Ceiling Roll Forming Machine to satisfy customers' needs for various sizes of products.
KINGREAL Open Cell Ceiling Production Line adopts the servo feeder, and the programming PLC. PLC and servo feeder is from Japan. And all the electrical components are Schneider or other famous brand. This can make the machine control very sensitive and the accuracy can be ±0.2mm. They can make sure the final products accurate and enhance the production speed
KINGREAL SERVICE
In order to assist Russian customers to do a good job of machine installation and production, KINGREAL arranged professional engineers to assist customers to carry out local installation and commissioning of machines and equipment, and will provide on-site teaching to ensure that the workers in the customer's factory can operate the machine smoothly and put into normal production.
Production Features of Open Cell Ceiling Making Machine
Fully automated production
KINGREAL Open Cell Ceiling Making Machine can realize the whole process from uncoiling, punching, cutting, and finally molding out of the coil, and it can realize the fully automatic production by just pressing the button to start the production through the control panel.
High Precision Punching and Cutting
The advanced numerical control system or PLC control system realizes real-time monitoring and adjustment of the punching and cutting process to ensure the accuracy of each step of the operation. Meanwhile, the use of precise positioning system ensures the accurate position of the material during processing, thus realizing high-precision punching and cutting. The use of high-strength, high-precision molds ensures smooth edges and accurate dimensions of punched and cut-off holes.
It is also possible to quickly change molds and set parameters to adapt to the processing needs of different specifications and shapes to improve productivity.
High quality forming process
A process that utilizes advanced technology and equipment to process metal materials into desired shapes and sizes through a precisely controlled process. PLC control system is adopted to realize real-time monitoring and adjustment of the forming process to ensure the accuracy and consistency of each operation.
And the raw material of CR12# steel is used to ensure the quality of the molding machine rollers.
Application Of Open Cell Ceiling
Metal open cell ceiling is widely used in construction and decoration, industrial facilities, transportation facilities, public facilities, agriculture and animal husbandry, etc. Because of its high strength, durability, good light penetration and air permeability, and beautiful design features, it is commonly used in ceilings, facade decorations, platform walkways, bridge decking, protective fences, ventilation systems and other occasions.
Construction and Decoration
Ceiling: Used in open ceiling systems to provide aesthetic and functional solutions, commonly used in shopping malls, exhibition halls, airports and other large public places.
Facade Decoration: Used as a decorative material for building facades, providing aesthetic appeal as well as shading and ventilation.
Stair treads and landings: Provide non-slip and safe stair treads and landings for industrial and commercial buildings.
Interior partitions: used as internal partitions in offices and shopping malls to divide space and maintain permeability.