Installation of cold roll forming machines is a critical part of factory production, but because of the complexity of cold roll forming machine technology and the stringent requirements for precision, factories often need to rely on a team of professionals to ensure equipment stability and productivity when purchasing a new cold roll forming machine for installation.
Popular cold roll forming machines include u baffle ceiling roll forming machine,open cell ceiling machine, linear strip ceiling machine, main channel making machine, stud and track machine, metal roof tile machine, shelf panel machine and so on, The industries involved include ceiling manufacturing, building materials industry, storage manufacturing and so on.
For the production of finished products for the factory to do a large cold roll forming machine installation usually face the following problems:
Improper foundation construction leads to poor equipment stability
The customer's factory foundation does not meet the standard of 150mm thickness or the concrete maintenance is less than 7 days, resulting in increased vibration after the operation of the equipment, level deviation, triggering the material run or molding size error.
Insufficient calibration accuracy of roll system
Roll forming machine's rollers are installed on different axes or the gap deviation exceeds ±0.05mm, resulting in product distortion, surface scratches or molding size deviation.
Electrical and transmission system debugging errors
Roll forming machine PLC parameter setting errors, three-phase power supply voltage fluctuations of more than ± 5%, or synchronous belt tension is not appropriate, leading to generator overload shutdown or transmission failure.
Workshop layout and energy configuration is not reasonable
The water, electricity and gas pipelines of the factory do not go to the ceiling or buried, resulting in equipment overload and short circuit; the production line is not aligned according to the baseline, resulting in wrinkled materials or punching offset.
/Risk of factory self-installation
1. Misinterpretation of operating manuals
Non-professionals in the installation of large cold roll forming machine equipment is easy to ignore the details (such as diagonal order in 3 times to lock the ground bolt), resulting in loose bolts or stress concentration, affecting the normal machine group line installation.
2. Lack of specialized tools and experience
Cold roll calibration of metal forming machine rolls need micrometers, laser level and other tools, and rely on experience to determine the adjustment range (such as gap fine-tuning ± 0.05mm), which will lead to the accuracy of the final cold-formed products
3. Safety risk
Failure to wear protective equipment or accidental contact with electrical components during installation may lead to workplace accidents.
KINGREAL ROLL FORMER as a professional cold roll forming machine manufacturer, is committed to providing customers with complete production solutions, in addition to providing high-quality equipment, but also according to customer needs to provide after-sales machine and equipment installation and operation services. Hands-on demonstration of roll replacement, parameter adjustment, etc.
KINGREAL ROLL FORMER as a professional cold roll forming machine manufacturer, is committed to providing customers with complete production solutions, in addition to providing high-quality equipment, but also according to customer needs to provide after-sales machine and equipment installation and operation services. KINGREAL ROLL FORMER engineers often provide hands-on demonstrations of emergency shutdowns, roller changes, parameter adjustments, etc.
Recently, KINGREAL ROLL FORMER has completed the installation of Baffle Ceiling Roll Forming Machine in Italy, from the baffle ceiling machine setup, debugging to the production operation, KINGREAL ROLL FORMER engineers have received a lot of positive feedback from the Italian customers,highly praised by Italian customers
/Project Case Introduction
According to the Italian customer's factory production requirements and product precision, KINGREAL ROLL FORMER redesigned a high-compatibility version of the Baffle Ceiling Machine for the production of 200-300MM high metal Baffle Ceiling products, realizing that a machine can be used to produce different sizes of products, to provide the customer with the best solution. productivity and output for our customers.
At the same time, according to the customer's factory operation safety system, the Baffle Ceiling Machine is equipped with a protective cover device, which effectively prevents operators from contacting high-speed rolls, drive belts and other dangerous parts through physical isolation and reduces the risk of occupational injuries. The protective cover device for cold roll forming machine is not only a safety requirement, but also a key component to improve the efficiency of the equipment and adapt to the development of intelligent manufacturing.
