"The studs and tracks produced by the c stud u track making machine serve as the horizontal framework for stud partition walls. Studs and tracks are strong, lightweight, easy to install, and available in a variety of sizes. When used together, they create ideal and cost-effective wall structures.
The drywall profile machine processes 0.35-1mm galvanized or roll-coated sheet metal, producing finished products in various specifications at speeds up to 120m/min. C stud u track making machine is 100% manufactured by KINGREAL Roll Former, fully automates the production of c studs and u tracks, with optional perforation and embossing for customer logos. Its key advantages lie in its stable operation, robust construction, and elegant custom design."
Working Process of C Stud U Track Making Machine
Decoiler--Main Roll Forming Machine--Hydraulic Fly Punching and Shearing System-- Product Table
Parameter of C Stud and U Track
C stud:
Coil Material: Galvanized steel, 50ksi
Width:41/51/63.5/92/152(1-5/8",2.0"/2.5''/3.625"'/6.0")
Flange:12.7/32mm(0.5''/1.25")
Lip:1/4"-9/32"(5mm-6.5mm)
Thickness:(25gauge-20gauge)0.45mm-1.0mm
Yield Strength: Maximum 80ksi (550Mpa)
U Track:
Coil Material: Galvanized steel, 50ksi
Width: 43/53/65.5/94/154.5 (1-5/8"/2.0"/2.5"/3.625"/6.0")
Flange: 12.7-38mm (0.5"-1.5")
Thickness: 0.45mm-1.0mm (25-gauge-20-gauge)
Yield Strength: Maximum 80ksi (550MPa)
Key Components of Drywall Profile Machine
Feeding guide for drywall profile machine:
Positioning Rollers: Adjust the position of both ends to match the feed width.
Guide Frame: Supports the feed roll.
③ Guide Rollers: Upper and lower round rollers ensure smoother feeding.
Roller group for c stud u track making machine:
①Main Shaft Material: 45# round steel.
②Roller Material: Heat-treated, hard chrome-plated after precision turning, and mirror-polished.
③ Cold Roll Forming: The process of cold-bending the material rolls one by one.
Cutting station for drywall profile machine
①Hydraulic Cylinder: Extended service life.
②Cast Iron Blade Block: Excellent shock absorption and strong impact resistance.
③ Blade Material: Cr12Mov, with a shearing life of over 1 million cycles.
PLC control cabinet for c stud u track making machine
PLC: Utilizes Delta/Schneider high-precision PLC electronic control system.
Inverter: Delta/Schneider heavy-duty inverter, efficient and stable operation.
Control Components: Schneider electrical components, long service life and low failure rate. ④Touchscreen Operation: Input production data and automatically complete production requirements.
Advantages of C Stud U Track Making Machine
1. High efficiency drywall profile machine
KINGREAL Roll Former c stud u track making machine, equipped with an intelligent servo drive system, achieves a production speed of up to 120 m/min (without punching), with a daily production capacity of 60 tons. This significantly improves efficiency compared to traditional equipment and can quickly meet the batch demand for partition keels for large-scale construction projects.
2. Convenient switching for drywall profile machine
The modular quick-change design allows mold changes within 30 minutes, accommodating a variety of keel sizes, including C-shaped and U-shaped. The KINGREAL Roll Former c stud u track making machine can instantly switch between different profile sizes simply by pre-setting programs on the user interface, reducing keel size changeover time from an average of two hours to less than 10 minutes.
3. High precision drywall profile machine
The advanced servo shearing system enables millimeter-level precision shearing based on set length parameters, tightly controlling tolerances to extremely small limits. Furthermore, high-precision roll-forming technology ensures a smooth and even surface after forming, ensuring consistent dimensions. The resulting profiles are strong and tough, with a cumulative tolerance of no more than ±1 mm for a 16-meter-long profile, meeting the stringent standards of the construction industry.
Strong raw material adaptability for drywall profile machine
The c stud u track making machine can handle a wide range of raw materials, from galvanized steel strips of varying thicknesses to specialized steel plates. This allows it to meet diverse customer requirements for profile strength and material quality, supporting business expansion.
4. Highly automated drywall profile machine
Typically equipped with a PLC electronic control system and a touch screen interface, workers only need to input production data to automatically complete the production process. This reduces manual intervention, labor intensity, and labor costs, while also improving production stability and consistency.
Various C Stud U Track Making Machine Solutions
KINGREAL Roll Former designs drywall profile machine parameters based on customers' actual production needs. Furthermore, KINGREAL Roll Former offer additional configurations to better meet customer needs.
Auto packaging unit for drywall profile machine
Thec stud u track making machine can be connected to an auto packaging unit. After the profiles are produced, they are automatically fed into the packaging unit for bundling and stacking. Customers can set the quantity of finished products per bundle to ensure stability during transportation. The benefit of using an auto packaging unit is that it maintains work efficiency and product quality, preventing the finished products from being scattered during transportation.
1)Protective shield for drywall profile machine
To ensure operational safety, KINGREAL Roll Former can install a protective shield on the c stud u track making machine. This protects workers from accidentally touching the moving rollers while the drywall profile machine is in operation, ensuring workplace safety. Furthermore, when the c stud u track making machine is paused, the protective shield can be conveniently opened for routine cleaning and maintenance, further enhancing operational safety and equipment lifespan.
2) Heavy-Duty&Light-Duty drywall profile machine
KINGREAL Roll Former offers heavy-duty and light-duty c stud u track making machines, each suitable for processing different material thicknesses. The light-duty drywall profile machine specifically processes materials from 0.4-0.7mm, while the heavy-duty c stud u track making machine is suitable for materials from 0.35-1.05mm. This targeted design ensures efficient operation while avoiding resource waste caused by mismatched material thicknesses.
3)Inkjet device for drywall profile machine
To enhance the market competitiveness of finished products, KINGREAL Roll Former equips its c stud u track making machines with an inkjet device. Customers can set their brand logo or product specifications on the control panel, and the inkjet device will print this information onto the finished product during the forming process. This design not only enhances the final product's recognizability but also allows for customization, increasing the product's added value.