"In the modern construction industry, metal stud and track framing has become a young and vibrant steel structural system, widely used in commercial, industrial, and residential buildings, including offices, villas, warehouses, stadiums, entertainment facilities, and multi-story residential buildings. Studs and tracks produced using metal stud and track machines are renowned for their durability and ease of installation. If you're considering using metal stud and track framing in your construction project, understanding the basics and advantages of this process is crucial. In this article, we'll delve into metal stud and track framing, as well as metal stud and track machines and light gauge frame machines."
1. What is Metal Stud and Track Framing?
Metal stud and track framing is a construction method that uses lightweight galvanized steel studs and tracks as an alternative to traditional wood framing. It is widely used in commercial buildings to construct walls, ceilings, and partitions. This framing is typically made of lightweight, corrosion-resistant galvanized steel and comes in a variety of sizes and shapes to suit different building designs and applications.
The popularity of metal stud and track framing is partly due to its efficient installation speed and short construction time. Compared to traditional wood, metal framing offers significant advantages in labor costs, layout flexibility, and adaptability to varying climates. KINGREAL Roll Former currently provides metal stud and track machine solutions to customers in over 30 countries worldwide, including Brazil, South Africa, Dubai, and Japan.
2. Components of Metal Stud and Track Framing
Metal stud and track framing consists of several components, including furring channels, carrying channels, studs,tracks, wall angles, and main frame channels.
The two most commonly used framing types are the U Track (a horizontal framing used for stud partitions) and the C Stud (a lightweight, C-shaped galvanized mild steel profile used vertically to form partitions or wall linings).
●Parameters of Metal stud and Track Machine
|
Items |
U track roll forming machine |
C stud roll forming machine |
|
Total power |
5.5kW(3 phase,50hz,380v) |
5.5kW(3 phase,50hz,380v) |
|
Speed |
120m/min |
120m/min |
|
Dimension (LxWxH) |
5.0mx1.2mx1.6m |
6.5mx1.2mx1.6m |
|
Roller station |
12 pairs |
14 pairs |
|
Material thickness |
0.4-0.6mm |
0.4-0.6mm |
|
Material width |
141mm |
155mm |
|
Transmission system |
hydraulic |
hydraulic |
|
Control system |
PLC,touchscreen |
PLC,touchscreen |
Advantages of Metal Stud and Track Framing
Metal stud and track framing produced by metal stud and track machines is renowned for its stability and durability. The following are its key advantages:
-Durability: Metal studs and tracks won't warp or rot, making them ideal for construction projects requiring durable structures.
-Lightweight: Metal studs and tracks are lightweight, making them easy to carry and install. Fastened with screws, they can be easily disassembled and modified.
-Strength and Flexibility: Metal frames, with their superior strength and flexible design, meet a variety of building requirements.
-Fire and Pest Resistance: Metal is more resistant to fire and pests, ensuring building safety.
-Environmental Benefits: Metal frames offer customizable sizes, reducing material waste and offering environmental advantages over wood.



4. Metal Stud and Track Machine
The Metal Stud and Track Machine is a fully automated production system exclusively manufactured by KINGREAL Roll Former that efficiently produces C-shaped studs and U-shaped tracks. Key features of this machine include:
-Fully Automated: The metal stud and track machine operates without human intervention, improving production efficiency.
-Versatility: It can be equipped with additional equipment such as an inkjet device and a packaging machine to meet diverse production needs.
-High Precision: It enables precise cutting and forming, ensuring product quality. Using this metal stud and track machine, builders can quickly and accurately produce the required metal columns and rails, providing strong support for construction projects.
5. Smart Frame System Solution - Light Gauge Steel Frame Machine
The light gauge steel villa frame consists of multiple components, including the top chord, C-shaped keel, top plate, keel, and bottom plate. The light steel frames produced by KINGREAL Roll Former have the following common styles:
(1)C-type
Thickness: C70-89 (0.7-1.2mm), C140-150 (0.8-1.6mm), C200-250 (1.2-2.0mm or 1.85-2.5mm)
(2)Top Hat/Omega
Common specifications: 51mm and 76mm



●Parameters of light gauge steel frame machine
|
Model |
light gauge steel frame machine |
|
Profile Shape |
C Shape |
|
Profile Size |
89(90) mm |
|
Material Thickness |
0.7-1.2 mm, G300-G550 Zinc-Alum Steel Coil |
|
Operation System |
17-inch Touchable Screen, Linux System |
|
Production Control System |
Self-developed Frame Mac light gauge frame machine Controlling Software |
|
Design Software |
Optional – Architectural software from renowned domestic & foreign brands |
|
Standard Machine Speed |
300-900 m/h |
|
Maximum Machine Speed |
1000 mm/s |
|
Main Machine Motor Power |
7.5 kW |
|
Power Supply |
380V, 50Hz, 3-phase, customizable |
|
Hydraulic Motor Power |
5.5 kW |
|
Total Machine Power |
16.5 kW |
|
Hydraulic Cylinder Volume |
120L |
|
Constant Temperature Device |
Optional for alpine areas |
|
Hydraulic Coolant System |
Self-cooling, optional air-conditioning or refrigeration device available |
|
Punching and Cutting Mould |
Dimple hole, chamfer cut, web notch, lip cut, service hole, bolt hole, shearing |
|
Hole Punching Accuracy |
± 0.5 mm |
|
Inkjet Device |
Standard |
|
Machine Size |
4750 × 1020 × 1500 mm |
|
Machine Weight |
4600 kg |
|
Decoiler |
2000 kg, automatic decoiling |
