Highway Guardrail Making Machine
Highway Guardrail Roll Forming Machine Description
KINGREAL Roll Former highway guardrail making machines are specifically designed for producing highway guardrails. Large rolls of metal are fed into the highway guardrail roll forming machine, where rollers gradually bend the rolls into the guardrail shape. The highway guardrail making machine's flexibility allows production parameters to be adjusted to meet specific needs, allowing for the production of guardrails of varying shapes and sizes to meet diverse traffic safety requirements.
Highway guardrails produced by KINGREAL Roll Former highway guardrail making machines serve as a traffic safety barrier system and are widely used in potentially hazardous areas such as curves, slopes, parking lots, road corners. They effectively protect pedestrians and vehicles, reducing accidents. KINGREAL Roll Former highway guardrail roll forming machines are capable of producing two common guardrail types: two-wave and three-wave guardrails. If you have specific production requirements, please provide your drawings to KINGREAL Roll Former, and our engineers will provide a customized highway guardrail making machine solution to meet your exact specifications.
Features of Highway Guardrail Making Machine
Logo punch system design for highway guardrail making machine
KINGREAL Roll Former highway guardrail making machines are equipped with an advanced logo punch system, enabling customers to stamp their own logos. This system allows customers to stamp personalized characters onto the surface of metal coils.
The punches are made of DC53, which has been hardened to a hardness of HRC 56-60. Characters are typically 12mm high. This feature not only enhances the competitiveness of finished products but also strengthens brand awareness. Furthermore, product parameter information can be stamped onto the product, facilitating subsequent sorting and sales, eliminating the need for subsequent processing.
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Adjustable width for highway guardrail roll forming machine
KINGREAL Roll Former highway guardrail making machines feature automatic size adjustment. Operators simply adjust production parameters on the highway guardrail making machine's control panel, and the highway guardrail roll forming machine quickly adapts to produce finished products of varying sizes.
This flexibility provides customers with significant convenience, meeting the needs of a wide range of projects and increasing production efficiency.
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Highly automatic highway guardrail making machine
This highway guardrail making machine is designed for ease of operation, significantly saving manpower and time.
Users simply enter relevant parameters, including output, size, and speed, on the control panel, and the highway guardrail roll forming machine automatically begins operation, requiring virtually no manual intervention. This high level of automation ensures a more efficient and stable production process.
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Precision manufacturing for highway guardrail making machine
To ensure the precise shape and dimensions of guardrail, KINGREAL Roll Former highway guardrail making machines utilize high-quality materials and advanced technology.
The highway guardrail roll forming machines are equipped with rollers made of Cr12Mo1V1, which undergo a quenching process to a hardness of HRC 58-62. Customized punching dies and Cr12 cutting blades ensure precise forming, punching, and cutting, meeting stringent quality standards and specifications.
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Main Component Features of Highway Guardrail Making Machine
Decoiler for highway guardrail roll forming machine
The decoiler is a critical component of the highway guardrail making machine, responsible for clamping and feeding the metal strip into the machine.
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Punching station for highway guardrail making machine
Efficiently punches holes in the metal surface, achieving various hole shapes and diameters according to customer specifications.
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Roll forming machine for highway guardrail making machine
The core component that forms the metal strip into the desired shape. Its design and manufacturing precision directly impact the quality of the finished guardrail.
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Cutting system for highway guardrail making machine
Using the cutting technology, the continuous length of guardrail is cut into the required length to ensure that the size of each section of guardrail meets the standard.
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Technical Specification
|
Frame form |
Steel structure welding, shot blasting after welding, to remove internal stress |
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Pinch and leveling mechanism: |
2 rollers for pinching and 5 rollers for leveling |
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Number of molding channels |
16 channels (subject to the final design) |
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Linear speed of molding machine |
2-12m/min |
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Motor power |
22KW |
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Forming Rollers material |
GCr15 |
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Heat treatment hardness of rollers: |
HRC56-60° |
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Forming machine transmission form |
wall plate structure with chain drive |
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Shaft diameter |
￠85㎜ |
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Shaft material |
No. 45 forged steel (quenched and tempered) |
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Cutting type |
hydraulic punching shear |
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Thickness of guardrail board |
3mm |
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maximum width of unwinding material is approximately |
470 mm |
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Length tolerance |
10±2mm |
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The specific dimensions of the plate type |
in line with the GB/T12755-2008 standard for China's building profiled plate |
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Working pressure of hydraulic system |
12 mpa |
Structure Of Highway Guardrail Forming Machine
Uncoiler--Power Nine--Roll Leveler--Hydraulic Punching machine--Pincher Device--15-pass Forming Host--Rewinding Device--Control System
Packing & Shipping
Package
For different machines or production line parts, we have different packing solutions:
- For the machine or production line, we will use plastic film to cover and wrap. Then will be loaded to the container by forklift or crane.
- For the key parts such as the roll forming rollers set, we will use the metal frame to package.
- For the electrical cabinets, molds set, we will use wooden carton to package and load.
Shipment
After the equipment was loaded into the container by forklift or heavy crane, we will fix the machines with the container by steel rods. To prevent the damages from the vibration during shipping.
Final Product display
KINGREAL Roll Former highway guardrail making machines can produce two common types of guardrails: two-wave and three-wave. Highway guardrail making machine typically uses 2.5-4mm metal coils as raw material and can produce guardrails in widths, heights, and lengths tailored to the project's requirements. These guardrails are widely used on highways, providing a vital guarantee for traffic safety.
Local After-Sale Service
KINGREAL Roll Former is committed to providing comprehensive after-sales service, including highway guardrail making machine installation, operator training, and maintenance. Once the highway guardrail roll forming machine is delivered to the customer's facility, KINGREAL Roll Former engineers will install and carefully test it to ensure it perfectly matches customer requirements and produces high-quality finished products within tolerances. In addition, KINGREAL Roll Former engineers provide highway guardrail making machine operation training to ensure they master correct usage, thereby extending the highway guardrail roll forming machine's lifespan.
If a highway guardrail making machine malfunction occurs, KINGREAL Roll Former engineers can quickly conduct an inspection, quickly identify the problem, and resolve it. Furthermore, for severely worn components, KINGREAL Roll Former will promptly provide spare parts to ensure that the customer's production schedule is not delayed.
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