Light Gauge Steel Frame Machine is a cold roll forming machine used to produce Light Gauge Steel Frame, LGSF. It processes thin-walled steel into light steel skeleton components required for construction through cold rolling forming technology. The core function of Light Gauge Steel Frame Machine is to efficiently and accurately manufacture standardized light steel components, which are widely used in prefabricated buildings, industrial plants, agricultural facilities and other fields. The Light Gauge Steel Frame Making Machine used to manufacture wall partition, floor trusses, roof supports and other components, suitable for low-rise residential buildings and multi-story apartments. Quickly build large-span buildings such as warehouses, greenhouses, and livestock farms, with light structural weight and excellent wind and earthquake resistance. Produce partition keels, ceiling frames, etc. to support existing building reinforcement and space transformation.
Recently, KINGREAL ROLL FORMER received customers from India to visit the cold roll forming machine factory to see the design, manufacturing and software operation of Light Gauge Steel Frame Making Machine, etc.
Advantage Of Visit The Manufacturing Factory
1. Evaluate the supplier's design capabilities and process level
Light Steel Framing Making Machine is a non-standard customized equipment, and its performance directly depends on the manufacturer's design experience and processing technology. Customers can observe the factory's LGSF Machine roll mold development capabilities and frame structure design through field visits. Customers can evaluate the actual factory scale and the status of the equipment in production by visiting the factory, which directly affects the delivery cycle.
KINGREAL ROLL FORMER showed the customer the various processing workshops of the factory during the reception of Indian customers, and learned about the processing and manufacturing process of Light Steel Frame Machine. At the same time, they visited the Light Steel Frame finished product display workshop, including C89 and C140 and other finished products of various sizes and shapes for quality inspection.
2. Inspect the material and process of key components of LGS Making Machine
KINGREAL ROLL FROMER showed the customer the details of each electrical component of Light Steel Framing Roll Forming Machine in the factory when receiving Indian customers, and learned whether the roll material of the machine equipment is bearing steel or alloy forged steel), and whether the electrical component brand, such as PLC, uses reliable brands such as Siemens.
At the same time, we learned the basic operation process and software setting method of Light Gauge Steel Frame Machine, helping Indian customers to better understand the production and manufacturing process of Light Gauge Steel Frame products.
3. Establish a foundation of trust and answer technical questions
KINGREAL ROLL FORMER learned about the basic production needs of the customers and the actual situation of the factory during the reception of Indian customers. We gave in-depth explanations and instructions to the customers in the conference room based on the actual needs of the customers, and demonstrated KINGREAL ROLL FORMER after-sales service for Light Gauge Steel Frame Machine to the customers. The size of the factory's after-sales team, the replacement cycle of the roll mold, and the common spare parts inventory will affect the stability of the equipment after it is put into production.
How to do daily maintenance of Light Gauge Steel Frame?
1. Regularly lubricate key components
Check the amount of lubricating oil on the gears and chains before starting each machine, and replenish them regularly according to the lubrication chart. Add lubricating oil to the punching die guide column every 2-3 hours to reduce friction loss, and regularly replace the lubricating oil of the transmission reducer to avoid wear due to oil deterioration.
After production, remove metal debris and debris from the rollers and racks to prevent damage caused by getting stuck in the rollers. Apply anti-rust grease to exposed metal surfaces (such as racks and blades) to avoid rust caused by humid environments.
2. Electrical and transmission system inspection
Check the operating status of the PLC controller (such as Siemens series) and servo motor to ensure that the parameter settings are correct. Regularly test the reliability of switches, fuses and handles, and replace aging parts in time. The gear transmission mechanism needs to check the meshing clearance regularly to prevent the reduction of forming accuracy due to wear. Adjust the tension of the V-belt to a moderate state. Too loose or too tight will affect the transmission efficiency.
3. Provide professional training for operators
Overload operation is prohibited. For example, if the machine is operated continuously for more than 8 hours, it needs to be shut down for cooling. The power supply of the Light Gauge Steel Frame Machine must be cut off after shutdown to avoid accidental start-up. Operators must receive professional training and be familiar with the equipment commissioning and emergency fault handling procedures. Unauthorized personnel are not allowed to dismantle or modify the equipment without authorization.
As a professional Light Gauge Steel Frame Machine manufacturer, KINGREAL ROLL FORMER will provide customers with professional machine equipment operating instructions, and arrange a professional team to provide customers with after-sales installation and operation guidance, and can provide customers with localized after-sales installation services, and professional technical engineers will provide Light Gauge Steel Frame operation guidance to employees in the customer's factory.