Gypsum Ceiling Profile Making Machine
Introduction to Gypsum Ceiling Profile Making Machine
KINGREAL Roll Former gypsum ceiling profile making machines typically use GI steel and PPGI as raw materials through processes such as uncoiling, forming, shearing, and discharging.
These profiles are primarily used in suspended ceiling systems, providing support and stability, ensuring the safety and aesthetics of buildings.This gypsum ceiling profile machine features high production speeds and flexible adjustment of production parameters based on actual production conditions.
Customized gypsum ceiling profile making machine configurations can be added to meet specific production needs, such as engraving rollers, inkjet devices, and auto packaging unit, enabling personalized production. If you have special production requirements, please feel free to provide KINGREAL Roll Former with your drawings

Working Process of Gypsum Ceiling Profile Making Machine

Double-head Decoiler--Roll Forming Machine--Punching and Shearing Station -- Output Table--Auto Packaging Unit (Optional)
Parameters of Gypsum Ceiling Profile Making Machine
|
Material |
GI Steel, PPGI |
|
Thickness |
0.35-0.6mm |
|
Coil outer diameter |
≤Φ1200 |
|
Coil inner diameter |
Φ480-Φ520mm |
|
Production speed |
CD without punching 90-100m/min UD with punching 50-60m/min |
|
Electricity connection |
380V/50Hz/3Phases |
|
Power consumption |
~25KW per machine |
|
Operators |
1 skilled worker, 2 normal workers |
|
Product length |
Popular length=3000mm, adjustable by HMI |
|
Length tolerance |
±1.0mm when L=3m (There is a little deformation due to the material stress) (When L≥3m, tolerance +1.0mm as length+1m) |
|
Straightness tolerance |
Bending is less than 1%/m |
|
Surface quality |
No obvious shrink, irregularity, scratch, spur etc. |
|
Remark |
Tolerance related to material quality |
Advantages of Gypsum Ceiling Profile Machine
High speed gypsum ceiling profile machine
The gypsum ceiling profile making machine can achieve a maximum production speed of 100 m/min.
The gypsum ceiling profile machine's operating speed can be freely adjusted via the PLC control panel, allowing customers to flexibly set it according to actual production needs.
This design not only enhances the gypsum ceiling profile making machine's flexibility but also enables it to adapt to diverse production requirements.
01
High precision gypsum ceiling profile machine
KINGREAL Roll Former gypsum ceiling profile making machine is equipped with high-standard rollers made of CR12MOV die steel. After heat treatment, its hardness reaches HRC 58°-60°. This high-hardness material effectively ensures wear resistance and stability during long-term use.
In addition, the gypsum ceiling profile machine's cutting station is also made of high-quality CR12MOV material. After quenching, the blade hardness reaches HRC 60°. This high-precision design enables the machine to accurately form and cut coils, ensuring that each finished profile meets stringent standards for size and shape. Precision errors are minimal, typically within acceptable limits, minimizing losses due to material variations and significantly improving production reliability and consistency.
02
Efficient gypsum ceiling profile making machine
KINGREAL Roll Former Gypsum ceiling profile making machine further enhances production efficiency with the optional automatic strapping feature.
Traditional manual strapping is time-consuming and prone to human error, which can compromise product quality. The automatic strapping feature automatically straps, labels, and stacks the finished profiles after the gypsum ceiling profile making machine completes production. This reduces labor and significantly lowers production costs.
03
Smooth operation for gypsum ceiling profile machine
KINGREAL Roll Former gypsum ceiling profile making machine is equipped with an oil cooling station and electrical cabinet air conditioning specifically for cooling the hydraulic system and reducing electrical cabinet temperatures.
This design effectively prevents performance degradation caused by elevated temperatures during high-speed production or extended periods of operation. The introduction of an oil cooling station significantly improves the gypsum ceiling profile machine's stability and durability under high loads, providing customers with greater peace of mind during production. Furthermore, the optimized temperature control design extends the gypsum ceiling profile making machine's service life and reduces maintenance costs.
04


Features of Gypsum Ceiling Profile Machine
Dual-head decoiler for gypsum ceiling profile machine
The gypsum ceiling profile making machine is equipped with a dual-head decoiler, allowing one reel to be fed while the other reel is freely loaded with metal coils.
When one reel is depleted, the operator can easily rotate the transfer frame 180 degrees, allowing for continuous coil replacement.
01
Roll forming machine for gypsum ceiling profile making machine
The gypsum ceiling profile making machine's roll forming machine frame is constructed from welded, one-piece steel plates. This structure ensures smooth operation during production, maintaining excellent stability even at high speeds.
This design also significantly increases the gypsum ceiling profile machine's service life and reduces the risk of failure due to structural instability.
02
Flying cutting station for gypsum ceiling profile machine
To further improve production efficiency, the gypsum ceiling profile making machine is equipped with a flying cutting station. This station utilizes servo-driven shearing technology, enabling continuous shearing.
This design not only increases production speed but also ensures cutting accuracy, reducing material waste and enabling customers to obtain more finished products in a shorter time.
03
Auto packaging unit for gypsum ceiling profile machine (Optional)
An automatic packaging machine is an optional component that can be connected to the gypsum ceiling profile making machine. After the profiles are produced, they are conveyed to the automatic packaging machine for baling.
When two profiles arrive, the packaging machine's locking tabs rotate, locking the first profile to the second, smoothly completing the baling, labeling, and stacking processes.
04
Applications of Gypsum Ceiling Profile Making Machine
The CD and UD profiles produced by the KINGREAL Roll Former gypsum ceiling profile machine, with common specifications of 60x27mm and 28x27mm, are widely used in residential, commercial, and industrial construction projects, particularly in areas requiring gypsum partitions or suspended ceilings. These profiles are used in the metal frame mounting system for suspended gypsum ceilings, an essential component in modern architecture.

Why Choose KINGREAL Roll Former Gypsum Ceiling Profile Machine?
"KINGREAL Roll Former not only provides high-quality gypsum ceiling profile making machines, but also strives to provide customers with one-stop service. KINGREAL Roll Former service process includes"
Pre-sales Service
Accompany customers on a factory tour to demonstrate the gypsum ceiling profile machine in action.
Personalized Solution Discussion:
Through online or in-person meetings, KINGREAL Roll Former understand customers' specific needs and provide a customized gypsum ceiling profile making machine manufacturing solution.
Strict Manufacturing Process
Gypsum ceiling profile making machines are manufactured by a team with over 15 years of experience, ensuring that every machine meets quality standards.
Testing and Commissioning
Upon completion, the gypsum ceiling profile making machine undergoes rigorous in-house testing to ensure it meets customer production requirements.
Delivery and Installation
Before shipping, KINGREAL Roll Former will carefully package the gypsum ceiling profile making machine. Upon arrival at the customer's facility, a team of professional engineers will provide installation and operational training.
Ongoing Support
KINGREAL Roll Former also provides troubleshooting and repair services to ensure a worry-free experience for customers.
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