Gypsum Wall Angle Making Machine
KINGREAL Roll Former offers gypsum wall angle making machines that produce precise gypsum wall angle. These gypsum ceiling channel making machine, when used in conjunction with main channel making machine and hat channel machine, are then applied to gypsum board ceiling installations to provide clean edges, structural support, and a final finishing touch.
KINGREAL Roll Former specializes in providing customized gypsum wall angle making machine solutions. Whether it's a variety of sizes, thicknesses, or configurations, KINGREAL Roll Former can design and manufacture gypsum ceiling channel making machines to produce the right gypsum ceiling channel to meet specific customer requirements. These gypsum wall angle making machines offer efficient production and precise shaping and cutting, significantly improving the quality and speed of gypsum ceiling installations in a variety of residential, commercial, and industrial projects.
Workflow of Gypsum Wall Angle Making Machine
Decoiler - Roll Forming Machine - Cutting Station - Output Table
Parameters of Gypsum Ceiling Channel Making Machine
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Raw material |
PPGI, GI, Aluminum coils |
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Material thickness range |
0.3-1mm |
|
Rollers |
12 rows |
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Material of forming rollers |
Cr12 |
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Shaft diameter and material |
40mm, material is 40Cr |
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Controlling system |
PLC |
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Cutting mode |
Servo tracking cutting |
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Material of cutting blade |
Cr12 mould steel with quenched treatment |
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Voltage |
380V/3Phase/50Hz or at your requirement |
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Main motor power |
5.5KW |
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Hydraulic station power |
3KW |
|
Way of driven |
Gear |
Features of Gypsum Wall Angle Making Machine Component
Highly wear-resistant forming rollers for gypsum wall angle making machine
KINGREAL Roll Former gypsum ceiling channel making machines utilize Cr12 steel rollers, a material highly regarded for its excellent wear resistance, toughness, and strength. The Cr12 steel rollers undergo a special heat treatment process, ensuring they withstand high-intensity working environments and resist wear even during extended operation.
This means that businesses can use the gypsum wall angle making machine without frequent roller replacement, reducing maintenance costs. Furthermore, during the forming process, the rollers must not only withstand the intense pressure of the material but also resist deformation during the forming process. The toughness of the Cr12 steel rollers allows them to effectively handle these challenges, ensuring a smooth and unimpeded forming process. Furthermore, the high-strength Cr12 steel rollers can operate at high speeds, further improving production efficiency.
Servo cutting system for gypsum ceiling channel making machine
The gypsum wall angle making machine is equipped with an advanced servo cutting system. This system uses servo motors to precisely control the cutting operation, ensuring that every step meets the set standards.
The servo motors respond in real time to material movement and position changes, and combined with a sensor system, ensure that every detail of the cutting process is precisely monitored. This design ensures that each gypsum wall angle is produced to a perfect standard, avoiding material waste due to uneven cutting. Furthermore, the servo cutting system's rapid response significantly improves production efficiency, enabling large numbers of cutting tasks to be completed in a short period of time.
Unique positioning accuracy for gypsum wall angle making machine
KINGREAL Roll Former gypsum ceiling channel making machines are equipped with a graduated nut that allows for quick, easy, and secure adjustment of the metal forming roller settings.
This design ensures that each profile produced meets stringent quality standards. The graduated nut allows operators to quickly adjust according to actual needs, enhancing production flexibility. Through precise positioning, the roll forming machine ensures that each forming step is performed at optimal conditions, thereby improving production stability and consistency.
Advantages of Gypsum Wall Angle Making Machine
Customizable wall angle labeling
To meet individual customer needs, KINGREAL Roll Former offers two labeling options for its gypsum ceiling channel making machines. First, the gypsum wall angle making machine can be equipped with a inject device that prints the customer's desired logo on the finished product during the forming process. This flexible feature allows customers to adjust the printed content as needed to produce different finished products to meet diverse market demands.
Second, the forming section of the gypsum ceiling channel making machine can be equipped with a logo-engraved roller, allowing the logo to be imprinted on the finished product during the forming process.
Auto packaging machine for gypsum wall angle making machine
To maximize customer production efficiency, KINGREAL Roll Former has equipped its gypsum ceiling channel making machine with an automatic packaging machine. It automatically bundles, packs, and stacks finished products, significantly saving labor costs and time. Automated packaging not only improves production efficiency but also reduces errors caused by manual operation.
The packaging quantity and total number of bundles can be flexibly adjusted on the control panel, ensuring efficient and flexible production. This allows customers to flexibly adjust production scale based on actual production needs to meet varying order requirements.
Protective shield for gypsum wall angle making machine
To meet customer safety requirements, KINGREAL Roll Former has designed a protective shield for its gypsum ceiling channel making machine. This design not only complies with the mandatory machine safety regulations in certain countries but also ensures operator safety during production. When the gypsum wall angle making machine is operating, the protective shield covers the roll forming machine, effectively preventing workers from accidentally coming into contact with the operating gypsum ceiling channel making machine and potentially causing injury.
When the gypsum wall angle making machine is stopped, the protective shield can be opened for easy routine inspection and maintenance. This design not only improves production safety but also simplifies maintenance, ensuring the gypsum ceiling channel making machine is always in optimal condition.
Complete Gypsum Board Ceiling Installation Solutions
KINGREAL Roll Former offers not only gypsum wall angle making machines, but also omega channel machine and u channel machines. The profiles produced by these false ceiling channel machines are essential components for gypsum ceiling installation. These gypsum wall angle is placed along the intersection of the wall and ceiling or adjacent gypsum board surfaces, ensuring proper alignment of the gypsum board and providing support and trimming for the edges.
The hat channel and u channel produced by furring channel machine and main channel making machine are essential components of gypsum ceiling frame systems and offer excellent rust and corrosion resistance. They support the main beams or cross beams in the gypsum ceiling system, providing a sturdy framework for gypsum board installation.
Parameters of Gypsum Wall Angle
Dimensions and Specifications:
Common gypsum wall angle sizes are 25mm x 25mm, 30mm x 30mm, and 40mm x 40mm, but custom sizes can be created to meet specific project requirements.
Each gypsum wall angle piece is typically 3m or 3.6m long and can be easily cut and installed to fit the ceiling perimeter.
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