C Channel Making Machine
The c channel making machine is specifically designed to process large rolls of metal into c channels of varying sizes, widely used in suspended ceiling installations. This c channel roll forming machine utilizes a continuous bending process known as roll forming, gradually shaping the metal roll into the desired c channel shape via a series of precision rollers. The c channel making machine typically processes galvanized steel (GI steel) and pre-painted galvanized steel (PPGI), which offer excellent corrosion resistance and strength, ensuring the quality of the final product.
The c channel roll forming machine is designed to meet production requirements for various sizes and features, such as flange width, edge dimensions, and overall dimensions. This c channel making machine not only efficiently handles high-volume production, but also precisely controls the forming process, enabling manufacturers to consistently produce c channels that meet stringent standards, ensuring accurate dimensions and a smooth surface.
KINGREAL Roll Former c channel roll forming machine supports the production of common sizes such as 60×27×0.35mm, 60×27×0.4mm, and 60×27×0.45mm. If you have specific size requirements, please provide us with your drawings and KINGREAL Roll Former will be happy to design a custom c channel making machine solution for you.
Working Process of C Channel Making Machine
Double Head Decoiler -- Main Roll Forming Machine -- Cutting Station -- Output Table
►Parameter of C Channel Roll Forming Machine
|
No. |
Item |
Technical Parameters |
|
1 |
Material |
Gi Steel, PPGi |
|
2 |
Thickness |
0.35-0.6mm |
|
3 |
Coil outer diameter |
≤Φ1200 |
|
4 |
Coil inner diameter |
Φ480-Φ520mm |
|
5 |
Product type |
C Channel |
|
6 |
Product size |
60*27mm |
|
7 |
Product length |
Popular length=3000mm, adjustable by HMI |
|
8 |
Length tolerance |
±1.0mm when L=3m (There is a little deformation due to the material stress) (When L≥3m, tolerance +1.0mm as length+1m) |
|
9 |
Straightness tolerance |
Bending is less than 1％/m |
|
10 |
Surface quality |
No obvious shrink, irregularity, scratch, spur etc. |
|
11 |
Electricity connection |
380V/50Hz/3Phases |
|
12 |
Power consumption |
~25KW per machine |
|
13 |
Operators |
1 skilled worker, 2 normal workers |
►Features of C Channel Making Machine
Dual-head decoiler for c channel roll forming machine
KINGREAL Roll Former c channel making machine is equipped with a dual-head decoiler. This design allows the machine to simultaneously unwind from one coil drum and feed the other.
When one coil of metal material is exhausted, another coil can be immediately added without stopping the machine, thus ensuring the continuity of the processing line.
Roll forming machine for c channel making machine
The roll forming machine utilizes a one-piece welded steel frame. This design ensures frame precision and enhances the overall strength of the c channel roll forming machine. KINGREAL Roll Former engineers also designed a unique arch design for smooth and stable operation.
The roll forming machine's rollers are made of CR12MOV die steel, heat-treated to a hardness of 58-60 HRC. They are machined using CNC machine tools to ensure precise forming.
Fly shearing station for c channel making machine
KINGREAL Roll Former c channel roll forming machine is also equipped with a fly shearing station, capable of servo-driven shearing without c channel making machine downtime.
This design utilizes CR12MOV blades, hardened to a hardness of up to HRC 60°, ensuring efficient and precise shearing, significantly improving production efficiency.
Auto packaging unit for c channel roll forming machine (Optional)
For customers requiring efficiency and automation, KINGREAL Roll Former offers a packaging machine option. When two profiles arrive, the buckle blade rotates and pushes the profiles from the first to the second.
This design significantly reduces the need for manual bundling and stacking. The packaging unit can also be configured to determine the number of profiles per bundle, with a maximum bundling speed of 100 m/min. Each bundle can hold 8 to 24 profiles, offering flexible settings and increasing the efficiency of the entire production process.
►Advantages of C Channel Roll Forming Machine
High-speed c channel roll forming machine
This c channel making machine boasts a maximum operating speed of 100m/min, enabling efficient production and meeting customers' high production efficiency requirements. The c channel roll forming machine's speed can be flexibly adjusted to meet specific production needs.
Intelligent c channel making machine
This c channel roll forming machine utilizes a PLC control system, making operation more user-friendly and intelligent. Customers can conveniently set the production quantity and speed on the control cabinet and monitor production status in real time. This intelligent design not only reduces the possibility of human error but also improves production stability and reliability.
Customized c channel making machine
KINGREAL Roll Former c channel roll forming machines are fully customized by experienced engineers. KINGREAL Roll Former engineers can design solutions with different c channel making machine parameters and performance based on the customer's specific production needs, taking into account the policies and climate conditions of the customer's country or region.
"KINGREAL Roll Former c channel roll forming machines are fully customized by experienced engineers. KINGREAL Roll Former engineers can design solutions with different c channel making machine parameters and performance based on the customer's specific production needs, taking into account the policies and climate conditions of the customer's country or region."
►Introduction to C Channel
The c channel produced by KINGREAL Roll Former c channel making machines are key components of suspended ceiling systems and are meticulously engineered to meet the highest industry standards. This versatile metal profile serves as the primary framework for suspended ceilings, providing a sturdy and reliable solution for a variety of applications. Whether in commercial offices, retail spaces, educational institutions, or healthcare facilities, KINGREAL Roll Former c channel roll forming machine produces c channel that balance functionality and aesthetics.
These profiles are typically available in standard lengths of 3 meters, making them suitable for a variety of suspended ceiling types. KINGREAL Roll Former also offers customization based on specific design requirements to meet the needs of individual projects.
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