Definition of Step Beam Making Machine

---

What Is Step Beam Making Machine?

KINGREAL Roll Former step beam making machine can produce different sizes of step beam. Usually hot-rolled, cold-rolled or other metals with a thickness of 1.5-2mm are used as raw materials for processing. KINGREAL Roll Former pallet rack step beam machine consists of precision components such as decoiler, feeding guide, roll forming machine, output table, main transmission device, cutting, welding device and PLC control system.

The step beam making machine, box beam making machine and upright rack making machine provided by KINGREAL Roll Former can produce precise and reliable parts, which helps to build a sturdy and practical shelf system, thereby optimizing space utilization and simplifying warehouse operations for customers.

Workflow of Pallet Rack Step Beam Machine
---

step beam making machine

Decoiler -- Guiding -- Leveler -- Pre-punching -- Roll Forming Machine -- Welder --Hydraulic Cutting Station -- Output Table

Parameters of Step Beam Making Machine

---

Step Beam Making Machine
Machinable Material :	A) Galvanized Coil	Thickness(MM):1.5-2.0
	B) PPGI
	C) Cold-rolled Steel
	D) Stainless Steel
	E) Aluminum
	F) Carbon steel
Yield strength :	250 - 350 Mpa
Tensile stress :	350 Mpa-500 Mpa
Nominal forming speed(M/MIN)	10-20	* Or according to your requirement
Forming station :	26	* According to your profile drawings
Decoiler :	Hydraulic decoiler	* Double head decoiler (Optional)
Main machine motor brand :	Sino-Germany Brand	* Siemens (Optional)
Driving system :	Chain drive	* Gearbox drive (Optional)
Machine structure:	Torri stands	* Cast iron stands (Optional)
Rollers' material :	GCr 15	* SKD-11 (Optional)
Cutting system :	Saw cut	* Flying cut (optional)
Frequency changer brand :	Yaskawa	* Siemens (optional)
PLC brand :	Siemens
Power supply :	380V 50Hz	* Or according to your requirement
Machine color :	according to your requirement

Main Components of Pallet Rack Step Beam Machine
―――

Decoiler for step beam making machine

The decoiler equipped by KINGREAL Roll Former for the step beam making machine is equipped with a pressure arm to press the steel coil when changing the coil to prevent the steel coil from accidentally unwinding, thereby avoiding injury to the workers.

Guide and straightener for pallet rack step beam machine

The steel coil then passes through four guide rollers to ensure that it remains at the same level as the center line of the machine to prevent the profile from bending. Since the step beam plays a key role in carrying the load, it must be ensured that it does not deform. After that, the steel coil enters the straightener, which eliminates the unevenness of the steel coil and improves the flatness and parallelism of the steel coil.

Pre-punching for step beam making machine

Before forming, holes are punched on both sides of the steel coil. These holes gradually converge during the roller forming process and eventually converge into a rectangular hole. During the cutting process, the hydraulic cutting blade descends vertically through the hole to cut the step beam. In addition, KINGREAL Roll Former can also provide another cutting method for the pallet rack step beam machine - sawing. Sawing is slower and requires blade replacement. However, compared with traditional hydraulic cutting, sawing has a better cutting effect. KINGREAL Roll Former engineers will provide the best cutting solution based on customer needs and engineers' professional experience.

Roll forming machine for step beam making machine

KINGREAL Roll Former pallet rack step beam machine can produce step beams of various sizes, ranging in height from 70 mm to 140 mm. In addition, the left and right roll forming stations are precisely controlled by PLC and encoders to ensure synchronous movement of both sides. The material passes through a series of rollers, each of which is gradually bent to make it closer to the final step beam .

Welding machine for step beam making machine

When the coil comes out of the roll forming machine, it has been roll-formed by the flat steel coil and gradually formed into a closed shape. In order to ensure the safe load-bearing capacity of the racking system, the interface should remain closed for a long time and must not be opened. Therefore, KINGREAL Roll Former equipped the pallet rack step beam machine with a welding machine, which saves customers the labor cost of welders.

Cutting station for step beam making machine

Through KINGREAL Roll Former PLC control system, the step beam can be cut into any length and quantity. When the step beam reaches the length required by the customer, the hydraulic cutting system will cut it into the required size. Since KINGREAL Roll Former has equipped the pallet rack step beam machine with an encoder, the measuring wheel can accurately detect the moment when cutting is required, and the error of the finished product is within 0.5 mm, effectively reducing the waste caused by inaccurate cutting.

Various Types of Step Beam Making Machine Manufacturing Solutions

―――

KINGREAL Roll Former can provide different pallet rack step beam machine manufacturing solutions based on the actual production needs of customers and combined with drawings. The following are three types of step beam making machines that KINGREAL Roll Former has received wide acclaim:

1. Manual pallet rack step beam machine

These are basic step beam making machines that require a lot of operator input. Suitable for customers with small-scale production.

2. Semi-automatic pallet rack step beam machine

This step beam making machine can operate largely automatically, but some parts still need to be operated manually, which can reduce the cost of purchasing the pallet rack step beam machine for customers.

3. Fully automatic step beam making machine

This pallet rack step beam machine can handle all processes from material feeding to cutting and punching with minimal operator intervention.

FAQ For Step Beam Making Machine

―――

1/Can this step beam making machine produce finished products of multiple sizes?

Of course! KINGREAL Roll Former provides customers with multi-specification pallet rack step beam machines. Through PLC system control, it can flexibly produce finished products of various sizes to meet customer needs. During the machine design stage, KINGREAL Roll Former will review the customer's drawings.

2/What is the production speed of this step beam making machine?

Usually, the general production speed of this pallet rack step beam machine is 20m/min. If you need a more efficient step beam making machine, please contact KINGREAL Roll Former. Engineers can adjust the performance and parameters of the designed pallet rack step beam machine according to more solutions or customer needs.

3/How to control the accuracy of the step beam making machine?

KINGREAL Roll Former has its own factory. Every part of the pallet rack step beam machine, including the punching die and the forming roller, is manufactured by KINGREAL Roll Former factory. And KINGREAL Roll Former has a team that will monitor the machine manufacturing process and control the quality of the parts in the factory workshop from time to time. Therefore, KINGREAL Roll Former can ensure that customers are provided with high-quality step beam making machines, thereby producing high-precision finished products.

Application of Pallet Rack Step Beam Machine

―――

Step beam making machine is widely used, including in pallet rack systems, industrial racks, building frames, retail display racks and other systems.

The common sizes of step beam are as follows. If you have other types and sizes, please send the drawings to KINGREAL Roll Former!

Step Beam Size
Types	25E	27E	32E	36E	40E	45E	47E	50E	55E	59E	65E	65Q
Height(mm)	64	70	83	93	102	114	121	127	140	151	166	166
Width(mm)	70	70	70	70	70	70	70	70	70	70	70	70
Thickness(mm)	1.5-2

Hot Tags: step beam making machine, China, suppliers, manufacturers, factory, custom, quotation, P Beam Rolling Machine, warehouse racking, pallet making machine, upright post storage rack machine, pallet storage racks, pallet rack step beam Equipment