150MM Baffle Ceiling Roll Forming Machine
Video About Baffle Ceiling Roll Forming Machine :
Baffle Ceiling Roll Forming Machine Description
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KINGREAL ROLL FORMER can provide this 150MM U Baffle Ceiling Roll Forming Machine, which is specially designed for producing 150mm Baffle Ceiling, and can effectively reduce the production cost, which is the preferred choice for small factories.
This baffle ceiling production line is very suitable for making suspended ceilings for big places like the airports, railway stations, underground stations etc. |
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From the choose of raw material, this baffle ceiling machine mainly uses pre-painted aluminum or pre-painted Gi Steel as raw materials.
Thickness of the material will be a bit more for the sake of the hardness of final baffle ceiling products.
The follow shearing machine of this baffle ceiling production line allows it has 30m/min production speed maximum. It is hydraulic powered and adjustable for different length of products.
Also need to do adjustment for the height of cutting blade when specification of baffle ceilings are changed.
With baffle ceiling carrier machines, these 2 kinds of products can combine into a full acoustic baffle ceiling system. |
Technical specification of Baffle Ceiling Machine:
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Raw materials |
Perforated Aluminum or perforated Galvanized steel strips coil. |
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Ceiling sizes |
Max height: 300mm, Max width: 150mm, stepless adjust the width and height |
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Width and height adjustable |
Automatic servo control, auto input width and height on touch screen |
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Decoiler |
Max 5tons coil loading weight, with or without coil trolley, hydraulic expansion |
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Maximum forming speed |
35 m / min, different accordingly |
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Roll Forming stands |
14 Rollers station or according with designed cross section shape |
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Machine Power |
~ 30KW |
Structure Of The Whole baffle ceiling Machine
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- Hydraulic decoiler - Precision sheet leveler - 14-18 stations Main roll forming machine - Follow shearing station - Output table. - Electrical & Hydraulic system
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- Main Components Detail of Baffle Ceiling Machine
Baffle Ceiling Production Line
Hydraulic Decoiler For Baffle Ceiling Machine
1. Power: no power.
2. Decoiler speed: < 40m/min
3. Max. Loading Capacity: 2ton
4. Material Inner diameter: φ460mm-φ520mm
5. Max material external Diameter： <φ1200mm
6. Max material Width: 800MM
Roll Forming Machine For U Baffle
Machine frame: the machine frame is welded by steel panel to one piece structure. Then one 30mm thickness panel will be put on the frame after fine processed by the planomiller.
This will ensure the accuracy basic size. Also, it will increase the machine strength to reduce the deformation influence.
Roller Materials
Cr15MoV mold steel, heat treatment hardness up to HRC 600-620. Which is processed by CNC machine then hard chrome plated.
Corvus Headquarters Complex
Shearing Method: Servo follow cut without stop the machine, the blade material is high standard mold steel with quenching treatment hardness up to HRC60℃.
Quality Assurance
Q&C
FAQ
1. What's your payment terms ?
40% deposit is paid before production, the balance paid after inspection confirmation before shipment.
2. What's your Install and Training ?
If buyers come to our factory to inspect, the training to install and operate is provided face to face.
If not, Manual book and video is provided to show how to install and operate.
3. Can you ensure the safety of the machine during transportation?
Yes we can, we use iron wire for fixing machines in container, also small wood pads to hold machines tight and don't move around during shipment.
How To Install Baffle Ceiling Machine?
KINGREAL Roll Former can dispatch professional engineers to the client's site to provide comprehensive baffle ceiling machine installation services. These engineers will assess the client's facility layout to devise an optimal equipment placement plan.
Following this, they will oversee the transport of all components to their designated locations, complete the assembly and wiring, and conduct both no-load and load testing to ensure the baffle ceiling machine operates reliably and meets all performance standards.
Once commissioning is complete, KINGREAL Roll Former engineers will provide hands-on training for on-site operators. This includes instruction on standard operating procedures, startup and shutdown protocols, and the adjustment of production parameters.
Furthermore, a complete guide for daily maintenance-covering routine inspections, lubrication, the replacement of wear parts, and the identification and basic troubleshooting of common faults-will be provided.
Throughout the process, KINGREAL Roll Former engineers will address any technical questions raised on-site, helping the client's operations and maintenance team quickly master key equipment management tasks, thereby ensuring a smooth production launch and long-term, stable operation.
How To transport heavy machine?
It can be quite difficult to transport big machinery in an efficient and safe manner. Our machine loading and packing procedure is as follows.
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