1/What Is Standing Seam Roof Tile Making Machine?
Standing Seam Roofing Machine is a professional equipment to process metal coil into standing seam roofing panels by roll forming technology, which forms non-perforated standing seams by applying pressure to the edges of the metal panels through high-strength rollers, and is suitable for large-span roofs (spanning 3-48 meters) of plants, warehouses, commercial complexes, etc., and supports the installation of open frames or solid base layers (e.g., wood decking, metal substrate).
Standing Seam Roof Machine is equipped with PLC industrial computer control, hydraulic cutting system, supporting fully automatic production, forming speed of up to 8-14 m/min, using 45# steel forging, hard chrome plated and polished surface, to ensure wear resistance and high precision molding, to meet the aluminum, galvanized steel (thickness of 0.5-1.2mm), and other metal materials processing and production needs. Demand.
2/Component Of Standing Seam Roof Machine
Manual Uncoiler
Uncoiler is a kind of professional equipment for sheet metal processing, mainly used for unrolling, leveling and supporting steel coils, which is one of the core equipment in welded pipe production line and sheet metal processing line.
Its core function is to realize stable support, precise uncoiling and automatic centering of steel coils through mechanical structure and hydraulic system to ensure the continuity and efficiency of subsequent processing.
1. Inner diameter of coil: φ450-550mm;
2. Maximum outer coil diameter: φ1000mm-1250mm
3. Maximum capacity: 5t
Machine Shaft
Seam Roof Tile Making Machine is a machine that continuously bends the edges of metal sheets by means of multiple rollers, and occludes the overlapping parts of two adjacent sheets to form an upright seam (usually 25-65mm in height).
This joint does not need to be punched or welded and is sealed by mechanical force only.
1. All machines are finished with Cr12 rolls
2. Shaft hardness 58-60
3. Hardened layer depth 0.8 mm
4. Surface roughness ra0.1m-0.35m
5. High-quality shafts with a service life of more than 15 years.
Cutting Station
Cutting station is one of the core modules of vertical seam roof forming machine, which is used to cut the continuous roll-forming metal roof panels precisely at the set length to ensure the construction efficiency and panel integrity.
Tooling Options: For use with high hardness materials (e.g. stainless steel) and 3 times longer life than high carbon steel tools.
Guiding system: Adopt linear guide rail or V-type guide groove to ensure vertical movement of the tool holder, avoiding oblique cutting leading to deformation of the joints.
Intelligent control: integrated PLC control module, support fixed length cutting (preset length error ≤ 2mm) and automatic counting function.
3/What Is The Advantage Of Standing Seam Roof Machine
◆Waterproof performance: Mechanical occlusal joints without nail holes, avoiding the risk of leakage, suitable for extreme climate areas.
◆Construction efficiency: a single machine can handle up to 300-500 meters of joints per day, more than 5 times faster than manual work.
◆Sustainability: metal roofs are recyclable and comply with green building standards
◆Portable design: the machine is compact and can be operated directly from the roof by the operator, making it suitable for work at height.
3/How To Maintain The Standing Seam Roof Machine
1.Daily maintenance of metal standing seam tile machine equipment
Remove metal chips and dirt on the rollers and guide rails after each use to prevent jamming. Regularly apply high temperature grease to the transmission parts (such as bearings and gears), meanwhile pay attention to check whether the surface is scratched or deformed, and measure the diameter tolerance every 6 months. For carbide cutting tools need to be replaced regularly according to the machining volume.
2.Key System Maintenance
Check the insulation of motor cables and sensor lines to avoid short circuit, calibrate PLC control parameters (e.g. pressure, speed) regularly to ensure seam consistency. Check the hydraulic oil level and filter element every month, and replace the hydraulic oil every 12 months. The pneumatic system needs to be drained regularly to prevent moisture from corroding the pipeline.
3.Operation Precautions
Adjust the roller pressure and biting depth according to the thickness of the plate (e.g. 0.5mm aluminum vs 1.0mm steel), avoid overloading, avoid using in rain, snow or high humidity environment, prevent oxidation of the metal plate and the surface of the equipment.
KINGREAL ROLL FORMER is a professional roll forming machine manufacturer from China, can supply the whole solution for the metal roof tile roll forming machine according to customer requirement.