Door Frame Roll Forming Machine
The KINGREAL Roll Former door frame roll forming machine is designed for producing a variety of steel and stainless steel door frames. This automated door frame making machine can process sheet metal thicknesses ranging from 0.6 to 1.8 mm and widths from 100 to 400 mm, flexibly forming door frames of various sizes and shapes to meet customer needs. Whether for indoor or outdoor applications, residential or apartment buildings, or locations requiring more demanding door operation, the KINGREAL Roll Former door frame roll forming machine can meet your needs.
This door frame making machine is fully customized to meet your specific production requirements. This door frame roll forming machine features a high degree of automation and is easy to operate, requiring only one person to operate. The entire door frame making machine consists of multiple high-precision components, including a decoiler, feed and leveling device, roll forming machine, hydraulic post-cutting unit, output table, hydraulic station, and PLC control system, efficiently completing the entire door frame production process.
►Workflow of Door Frame Roll Forming Machine
Decoiling the sheet → Guiding sheet → Hydraulic punching system → Roll forming machine → Post cutting → Product to the run-out table
►Parameters of Door Frame Roll Forming Machine
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Material thickness |
0.6-1.8mm,customizable |
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Material width |
100-400mm,customizable |
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Production speed |
0-25m/min,adjustable |
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Power |
15-45kW,depending on product configuration and cutting method |
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Control system |
Delta/Siemens,optional |
►Component Features of Door Frame Roll Forming Machine
Decoiler for door frame making machine
The decoiler section of the KINGREAL Roll Former door frame roll forming machine can handle large rolls weighing up to 5 tons and with an inner diameter of 600mm. KINGREAL engineers have designed a manual lock and snap-on fastening system to prevent the roll from slipping.
This design not only improves safety but also ensures an efficient decoiling process. The high performance of the decoiler enables even higher production efficiency for the door frame making machine.
01
Hydraulic punching system for door frame making machine
To meet diverse customer needs, KINGREAL Roll Former door frame roll forming machines are equipped with multiple sets of punching dies, all customized according to customer drawings. Regardless of the hole shape and diameter required, KINGREAL Roll Former can perfectly manufacture them.
The dies are made of Cr12, finely machined, and heat-treated to ensure punching accuracy and durability.
02
Roll forming machine for door frame making machine
The roll forming shafts of the door frame roll forming machine are made of 40Cr, quenched and tempered, and CNC-machined to precisely align with the roll forming dies. This design ensures horizontal alignment during roll forming and reduces fluctuations during the stretching process.
After roll forming, the product is aligned using a dedicated calibration device to ensure precise shaping of the door frame profile, thereby improving overall product quality.
03
Cutting station for door frame making machine
The KINGREAL Roll Former door frame making machine's shearing station is equipped with a Cr12MoV blade. Users simply set the parameters on the door frame roll forming machine's control panel, and the finished product is cut to the desired length.
Length is automatically measured by an encoder, and the door frame making machine automatically cuts when the finished product reaches the set length. KINGREAL Roll Former guarantees customers a cut length tolerance of ±1mm, ensuring the quality of each door frame.
04
►Advantages of Door Frame Roll Forming Machine
High speed door frame making machine
The KINGREAL Roll Former door frame roll forming machine can reach speeds of up to 25 m/min, far exceeding many similar door frame making machines on the market.
The door frame roll forming machine speed can be flexibly adjusted to suit the customer's specific production needs and material characteristics. This efficient and flexible design makes the KINGREAL Roll Former door frame making machine an ideal choice for modern manufacturing.
High precision door frame roll forming machine
The KINGREAL Roll Former door frame making machine is equipped with an advanced CNC system, high-quality rollers, and an automated system to ensure high precision at every stage of the production process. This is reflected not only in the door frame dimensions but also in its smooth surface finish.
The CNC system enables precise control of every parameter during the processing process, ensuring consistent and stable products. Whether creating complex shapes or maintaining strict dimensional control, the KINGREAL Roll Former door frame roll forming machine can handle it.
High flexible door frame making machine
In addition to mass-producing standard door frames, the door frame roll forming machine is also capable of processing specialized door frame types that are typically impossible to achieve using traditional bending methods.
If customers have specialized production requirements, the KINGREAL Roll Former team provides comprehensive support.
Customers simply provide KINGREAL Roll Former with their drawings, and KINGREAL Roll Former engineers will customize the door frame making machine based on the drawings and relevant production requirements. Whether the customer requires a unique door frame design or a specific size and shape, KINGREAL Roll Former has a solution.
►Applications of Door Frame Roll Forming Machine
Door frame making machines are in demand across various sectors, with the door frames produced being widely used in residential communities, high-rise buildings, villas, and other locations. KINGREAL Roll Former is committed to providing customers with complete door frame roll forming machine solutions to enhance overall building quality and ensure excellent safety performance.
Notably, KINGREAL Roll Former door frame making machines can meet customers' production needs for a wide range of door frame types, suitable for a variety of scenarios. Here are some common door frame types:
Square Bend Door Frame, Standard Deluxe Door Frame, Robe Door Frame, Metro Door Frame, Shadow Line Door Frame, Dry Wall Door Frame, Flush Finish Door Frame, Split Door Frame, Double Rebate Door Frame, Single Rebate Door Frame, Double Rebate Mullion/Transom Door Frame, Single Rebate Mullion/Transom Door Frame.
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