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300mm U Baffle Ceiling Machine
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300mm U Baffle Ceiling Machine

300mm U Baffle Ceiling Machine

KINGREAL 300MM Acoustic baffle ceiling roll forming machine is one of our most featuring products. It is our first designed and new developed machine for the high-end customers such as Hunter Douglas group and etc.
Product Details of300mm U Baffle Ceiling Machine

 

 

Products Description 

 

300MM Baffles Ceiling Roll Forming Machine combination is one of our best products that we can provide.

In addition to having the most robust design and cutting-edge technology,

but it is also for one of our most notable clients, Hunter Douglas Group.

 

We pay close attention to quality control at every stage of production.

Every component of this device needs to be created to a high level and will

be examined by our team.

 

We devote all of our enthusiasm, focus, and expertise to the production.

When the manufacturing line is complete, we will support our customer.

baffle ceiling machine

 

Technical Specification

 

Raw materials

Pre-painted Aluminum or Pre-painted Galvanized steel                                                                                                                          

Materials thickness

Pre-painted aluminum: 0.6-1.5mm, PPGI materials strip: 0.5-0.8mm

Sizes

Height: 75-300mm,

Width: 25-100mm

Maximum forming speed

0-35 m / min, according with different U baffle ceiling types.

Roll Forming stands

14 Rollers station including 4 units for small lips forming.

Forming rollers materials

High quality S45C steel

Shearing method

Hydraulic following shearing without stop the machine

Protection caps

Protective caps can be equipped according with clinets' request.

Machine Power

~ 30KW

 

Machine Components

 

  • Hydraulic decoiler
  • Straightener
  • Main roll forming machine
  • Hydraulic Shearing System
  • Output table
  • Electrical & Hydraulic system

 

 

acoustic baffle ceiling system

 

 KINGREAL Unique Roller Design

 

Unique Hollow Design

Rollers of this design are usually used in metal forming machines running at high speeds, especially in continuous production lines, to provide higher productivity and better product quality. The design of skeletonized rollers needs to take into account the strength of the material, wear resistance, and stability during processing to ensure the reliability and durability of the rollers during use.

 

KINGREAL created hollow rollers specifically for the 300mm U baffle roll forming machine to lessen the issue of indentation brought on by the weight of the rollers. This method is especially well suited for machines that make U baffles larger than 200mm.

roll forming machine
 

 

Machine Features

 

 

Hydraulic decoiler

 

This decoiler can load coils of raw materials weighing up to 5 tons and operate with a trolley for fully automatic loading. Typically, hydraulic oil #46 is employed. Its body is made of top-quality steel.

 

- Power: 3KW

- Decoiler speed: < 40m/min

- Max. Loading Capacity: 3 ton

- Material Inner diameter: φ460mm-φ520mm

- Max material external Diameter: <φ1200mm

- Max material Width: 600MM

 

baffle ceiling machine-1

 

baffle ceiling m achine-2

 

 

STRONG ROLL FORMING MACHINE STRUCTURE

 

The main panel of the line is constructed with good steel and has an exceptional 30mm thickness. Additionally, different servo motors were used to separate it. Please note that continued usage of the machine is guaranteed by this panel.

 

The machine frame is welded by steel panel to one-piece structure. Then one 30mm thickness panel will be put on the frame after fine processed by the planomiller. This will ensure the accuracy basic size. Also it will increase the machine strength to reduce the deformation influence.

 

 

 

Auto Width Adjustable

 

This manufacturing line was driven by sturdy servo motors from Yaskawa, and the roller stands were placed precisely. Due to the computer management of the Acoustic Baffle Ceiling Machine, modifications just require input to the system; the machine will take care of the rest.

 

u baffle ceiling machine-4

 

Different Type Products 

 

baffle ceiling machine

 

Packing And Shipping

 

 

Quality Assurance

 

linear baffle ceiling

 

KINGREAL  has established a strict quality control process to ensure that every production step meets the standards and requirements. This  includes raw material procurement, production process, assembly, testing, etc. To ensure that every part of the machine meets quality standards. It has also passed the international CE certificate certification.

 

Final Baffle Ceiling Product Display
baffle ceiling
u baffle ceiling
acoustic baffle ceiling
metal baffle ceiling

 

Own Factory

 

 roll forming machine factory


KINGREAL has its own production plant, which includes a frame casting shop, a CNC control shop, a parts machining shop and an assembly shop. In order to ensure the production quality of the machines, the whole line will be tested and adjusted in the factory. KINGREAL welcomes all customers to visit our factory.

 

 
FAQ
 

 

1. How To Install The Suspended U Baffle Ceiling?

Baffle Ceiling is often seen in decoration, which effect is very good and beautiful. It can make the house space looks wider, better visual effect, so that the whole set of housed look rich and magnificent, comfort greatly improved.

 

2. hat Is The Best Spacing Of Aluminum U Baffle Ceiling Specification?

Aluminum baffle ceiling ( U shape baffle ceiling) is one of the popular suspended ceiling materials in recent years, which is produced by Acoustic Baffle Ceiling Roll Forming Machine.

 

3. How To Distinguish The Quality Of The Baffle Ceiling?

Acoustic baffle ceiling is produced by Acoustic Baffle Ceiling Making machine, which is one of the ceiling materials produced in recent years. Acoustic baffle ceiling has an open field of vision, clear layers, and reflects a simple and clear modern style. 

 

4. How To Clean The Home Decoration Baffle Ceiling?

Baffle ceiling products are also mostly used in home decoration, such as ceiling applications in kitchens,toilets and other occasions.

 

5. What Is The Wooden Texture Baffle Ceiling?

Relying on the clear modern style and simple installation, wooden texture baffle ceiling which is produced by u baffle ceiling making machine has become the one of the most popular products.

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