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Products Description

Light Gauge Steel Frame Roll Forming Machine

is an advanced manufacturing tool used to efficiently build light gauge steel structures.KINGREAL utilizes Vertex BD design software, which can realize the operation of the machine is usually managed by a computerized control system that ensures the accuracy and efficiency of the production process. Users can enter production data through a touch screen and the machine will automatically run according to a preset program to complete steps such as cutting, punching and forming.

In addition, many light gauge steel frame machines are equipped with design software that can help users quickly design the desired steel frame structure. These software programs usually have user-friendly interfaces that make the design and production process more convenient.

This LGS Roll Forming Machine is commonly used in the construction industry, especially in residential and commercial buildings with lightweight steel construction. It is capable of producing a wide range of profiles for wall systems, floor systems and roof systems.

Due to its efficient production capacity and precise handling of materials, the light steel frame machine is becoming increasingly popular in modern construction.

Working Process

Input Framing Data (technical design)-- Data Analyze- Hydraulic Decoiler-- Straightener -- CNC Punching Station-- Main Roll Forming Machine--Shearing Machine-- Output Table

light gauge steel making machine

Technical Specification

No	Item	Specification
1	Profile Type	C/Hat-Shape
2	Profile Size	C89/C140/C200
3	Standard Production Speed	350-900m/h
4	Maximum Production Speed	1600mm/s
5	Main Unit Power	7.5kW servo motor
6	Hydraulic Power	5.5KW
7	Equipment Total Power	~20KW
8	Inkjet Printer	Standard

Main Components Detail

01.

Hydraulic Decoiler

Uncoiling equipment is usually located at the very front of the production line and is responsible for unrolling the rolled steel material and directing it to subsequent processing. The equipment is designed to accommodate a wide range of coil widths and thicknesses to meet diverse production requirements. In order to ensure flat and smooth material transportation, the uncoiler needs to have a certain tension control capability.

- Decoiler Type: Auto Hydraulic

- De-coiler Weight : capacity: 3.0T

- Diameter of inner: 480-510mm

- Diameter of outer:1250mm

02.

Punch Station

Punching stations typically contain multiple punches that quickly and accurately create holes of various sizes and shapes in steel. These holes can be required for bolt installation, wire traversal or other structural connections. Punch locations and sizes are also automatically adjusted according to design requirements, ensuring consistency and accuracy from component to component.

- Hydraulic station: 7.5kw

- Punching station: standard 6 stations

- Driven Type : Servo Motor

- Hole Type: customized

- Punching Precision within+/-1mm

03.

Online Printer

The Online Printer in a light gauge steel roll forming machine is a system used to mark information on the steel being formed. This information typically includes production dates, batch numbers, company logos or other tracking and identification information.

The main purpose of coding equipment is:

1. Automated marking: As the steel passes through the forming line, the coding equipment is able to automatically print the desired information at the specified location.

2. high accuracy: coding equipment can accurately control the printing position to ensure that the information is clear and readable. Fast drying: The ink used can dry quickly to prevent peeling or smearing during subsequent processing.

3. Easy to integrate: Coding equipment is usually designed to be easily integrated into existing production lines to work with other equipment.