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Ceiling Wall Angle Making Machine
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Ceiling Wall Angle Making Machine

Ceiling Wall Angle Making Machine

Ceiling wall angle making machines are mainly used to process galvanized steel to produce high-precision l angle profile. These l angle profile making machines are used in conjunction with ceiling t bar machine and are widely used in the installation of lay in ceilings or gypsum board ceilings, playing a vital role.
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Product Details ofCeiling Wall Angle Making Machine

Video About Ceiling Wall Angle Making Machine

 

 

Introduction to Ceiling Wall Angle Making Machine
 

Ceiling wall angle making machines are primarily used to process GI steel, producing high-precision ceiling wall angle. Through the coordinated operation of a series of key components, including the decoiler, roll forming machine, cutting station, and output table, these l angle profile making machines efficiently produce various wall angle that meet customer specifications. These l angle profile are widely used in suspended ceiling systems, particularly in the installation of lay-in ceiling or gypsum board ceilings, where they play a vital role.

 

For suspended ceiling systems, KINGREAL Roll Former offers◀ L angle profile making machineceiling t bar machine▶to produce◀ceiling wall angle|main t|cross t▶of varying specifications to meet the needs of various suspended ceiling systems. This systematic design allows customers to solve all installation issues in one place, significantly saving time and effort.

 

Furthermore, KINGREAL Roll Former achieves precise forming and fast cutting, ensuring that every finished product meets design requirements. The ceiling wall angle making machine utilizes a fully automated production line, significantly reducing errors caused by manual operation. This level of automation not only improves production efficiency but also reduces labor costs. Customers simply set the parameters, and the l angle profile making machine automatically completes the entire production process, from uncoiling and forming to shearing and discharge, ensuring seamless operation.

 

KINGREAL Roll Former offers customized solutions for ceiling wall angle making machines based on your drawings, tolerances, and budget, providing professional, one-on-one service to meet your diverse needs. Regardless of which l angle profile making machine you choose, KINGREAL Roll Former quality ensures perfectly functioning angles.

Ceiling Wall Angle Making Machine-1
 

 

Workflow of L Angle Profile Making Machine

 

Decoiler -- Main Roll Forming Machine -- Cutting Station -- Output Table

 

Parameters of Ceiling Wall Angle Making Machine

 

Raw Material

GI Steel

Material Thickness

0.3-0.4mm

Product Size

24x24mm

Length

3000mm

Production Speed

0-60m/min

Machine Type

Worm Speed Reducers

 

Features of L Angle Profile Making Machine

 

ceiling wall angle machine-1

Decoiler for ceiling wall angle making machine

The decoiler unwinds large coils for subsequent processing. KINGREAL Roll Former decoiler has a load capacity of up to 1,100 kg and can handle coils with a diameter of 1,200 mm and an inner diameter of 480 to 510 mm, meeting diverse production needs.

The decoiler's strip width is 100 mm, accommodating common coil specifications on the market. KINGREAL Roll Former designed decoiler uses manual coil tightening to ensure the coil remains flat during unwinding, avoiding wrinkles or deformation, providing a good material foundation for the subsequent forming stage.

ceiling wall angle machine-2

Roll forming machine for L angle profile making machine

The roll forming machine's primary function is to form the uncoiled metal material. KINGREAL Roll Former roll forming machine base is precision-welded from high-strength steel and stress-relieved to ensure long-term stability. Each frame is equipped with an independent worm gear reducer, which, coupled with a shared drive shaft, enables synchronized operation of all rollers, improving production efficiency.

The roll forming machine's roller shaft has a diameter of 40 mm and is made of S45C, a material with excellent strength and toughness. The rollers are typically made of SKD11 material, vacuum-heat-treated to a hardness of HRC 58-61, providing excellent wear resistance and durability. This high-strength material and precision machining enable the roll forming machine to operate stably under high loads, ensuring precise forming of the metal material.

ceiling wall angle machine-3

Cutting station for L angle profile making machine

The cutting station cuts the metal material into desired lengths according to customer requirements. KINGREAL Roll Former cutting stations utilize SKD11 blades, vacuum-heat-treated to a hardness of HRC 58-61, ensuring the blades remain sharp throughout the cutting process and extending their lifespan.

The shearing length can be flexibly adjusted to meet actual production needs, providing significant convenience for customers. KINGREAL Roll Former not only provides at least three sets of shearing blades but also allows for customized designs tailored to specific production scenarios.

Customized L Angle Profile Making Machine Manufacturing Solutions

 

KINGREAL Roll Former greatest strength lies in its customized ceiling wall angle making machine manufacturing solutions. The parameters and performance of each ceiling wall angle making machine are designed not only according to industry standards but also fully consider the customer's specific production needs. This personalized design philosophy allows the l angle profile making machine to better adapt to local policies, climate, and other factors. During the ceiling wall angle making machine design process, KINGREAL Roll Former engineers will conduct in-depth discussions with customers to understand their drawings and specific production requirements. Based on this, they will add additional features to meet their specific requirements.

 

13-ceiling t bar machine

L angle profile making machine with protective shield

For countries and regions with specific machine safety regulations, KINGREAL Roll Former engineers will design protective shield for the ceiling wall angle making machines. When the machine is running, a protective shield effectively prevents workers from accidentally touching operating machine parts. When the l angle profile making machine is shut down, the shield can be opened for easy cleaning and maintenance. This design not only improves the safety of the ceiling wall angle making machine but also ensures the safety of the operator.

ceiling wall angle

Ceiling wall angle making machine equipped with punching station

For customers requiring punching, KINGREAL Roll Former can flexibly install a punching machine before the forming step. The punching die is customized based on the customer's drawings, ensuring that the required punching is completed in one step during the production process, eliminating the need for subsequent secondary processing. This design significantly improves production efficiency and reduces production costs.

wall angle

L angle profile making machine equipped with engraving rollers

KINGREAL Roll Former engraving roller can engrave the customer's brand name on the finished product during the metal coil forming process. This design not only enhances the competitiveness of the finished product but also provides customers with a more unique marketing promotion method. This effectively promotes the customer's brand image and further increases market share.

▶Ceiling Wall Angle Display

Ceiling Wall Angle Making Machine

 

Common Parameters in Suspended Ceiling Systems

 

(1)G.I. : 0.30mm / Main Runner: 32mm (height)

 

Item

Size in metric

Size in imperial

G.I. thickness

Dimension

Main Runner

3.6M (3600mm)

12FT (3660mm)

0.30mm

24x32mm

Cross Tee

1.2M (1200mm)

4FT (1220mm)

0.30mm

24x25mm / 24x26mm

Cross Tee

0.6M (600mm)

2FT (610mm)

0.30mm

24x25mm / 24x26mm

Wall Angle

3.6M (3600mm)

 

0.40mm

20x20 / 22x22mm

Wall Angle

3.0M (3000mm)

 

0.40mm

20x20 / 22x22mm

 

Ceiling T Grid Wall Angle Machine

 

(2)G.I. : 0.27mm / Main Runner: 32mm (height)

 

Item

Size in metric

Size in imperial

G.I. thickness

Dimension

Main Runner

3.6M (3600mm)

12FT (3660mm)

0.27mm

24x32mm

Cross Tee

1.2M (1200mm)

4FT (1220mm)

0.27mm

24x25mm / 24x26mm

Cross Tee

0.6M (600mm)

2FT (610mm)

0.27mm

24x25mm / 24x26mm

Wall Angle

3.6M (3600mm)

 

0.40mm

20x20 / 22x22mm

Wall Angle

3.0M (3000mm)

 

0.40mm

20x20 / 22x22mm

 

KINGREAL Roll Former R&D and Design Capabilities

 

Leveraging a comprehensive and mature R&D and design system, KINGREAL Roll Former develops highly adaptable, technologically advanced, and customized Ceiling Wall Angle Making Machine. With the capability for independent full-machine development and specialized custom design, KINGREAL Roll Former provides clients with professional technical design support throughout the entire process.

Ceiling Wall Angle Making Machine

 

1. Industry-Deepened Custom R&D Capabilities:

KINGREAL Roll Former core design team possesses extensive industry experience, enabling the creation of personalized solutions tailored to specific project requirements. The team accurately assesses equipment standard variations across different countries and regions, ensuring compliance with diverse overseas market conditions and operational needs.

2. Visualized Solution Delivery:

KINGREAL Roll Former provides professional 3D design drawings and 3D animations demonstrating equipment operation, allowing clients to clearly visualize the Ceiling Wall Angle Making Machine structure and the complete production workflow.

3. Integrated Professional Software Support:

Utilizing a full suite of industrial design software, KINGREAL Roll Former integrates structural modeling, parameter verification, and production process simulation into a unified design workflow, ensuring that solutions are precise, reliable, and efficiently implemented.

 

KINGREAL Roll Former Professional Team

 

KINGREAL Roll Former professional team possesses deep expertise in various types of equipment and their cross-industry applications, enabling efficient alignment with customer procurement needs.

 

1.Solid Professional Expertise:

KINGREAL Roll Former team is thoroughly familiar with product standards and technical specifications for all equipment types.

By precisely managing key production process details, they significantly shorten the initial communication phase.

2.Precise Equipment Selection:

For customers without clearly defined requirements, the team evaluates factors such as local project standards, production capacity planning, and on-site operating conditions to recommend the most cost-effective models, avoiding the indiscriminate promotion of high-priced equipment.

3. Integrated Turnkey Solutions:

Drawing on extensive project implementation experience, the team delivers comprehensive, integrated equipment solutions tailored to the customer's full production line requirements, providing a one-stop solution for their manufacturing needs.

Ceiling Wall Angle Making Machine

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