"KINGREAL Roll Former pipe mill machine can produce round pipes, square pipes and special-shaped pipes of different types and sizes from various metal materials such as stainless steel, iron, steel, galvanized, etc. The pipe mill making machine has great demand in the United States, Spain, Sweden, Qatar, Ireland and other countries, and is widely used in industries such as construction, automobile and furniture manufacturing."
Workflow of Pipe Mill Machine
KINGREAL Roll Former pipe mill making machine is mainly composed of the following components: feeding device, forming device, welding device, cooling device and cutting device.
The detailed working principle of pipe mill machine is as follows:
1. Feeding device for pipe mill making machine: The stainless steel plate is fed into the pipe mill machine through the feeding device.
2. Forming device for pipe mill making machine: Under the action of the forming device, the stainless steel plate is bent and shaped many times, and finally forms a ring
3. Welding device for pipe mill making machine: The formed ring-shaped stainless steel plate is welded by high-frequency current through the welding device, and the two ends of the metal plate are welded together to form a complete stainless steel pipe.
4. Cooling device for pipe mill machine: After welding, the stainless steel pipe is cooled by the cooling device to reduce its temperature.
Main Components of Pipe Mill Making Machine
Shearing and welding machine for pipe mill machine
It is used to cut and weld the irregular parts of the tail of the previous roll of strip steel and the head of the next roll of strip steel together to ensure the continuous production of the unit. During the production process, a roll of strip steel is about to run out. When the tail of the strip enters the shearing and welding machine, the tail of the strip is pressed, and the shear blade falls to complete the shearing of the tail of the strip. Then the head of another roll of strip steel is inserted into the equipment, and the head of the strip is aligned with the tail of the strip and the head of the strip is sheared. Finally, the head and tail of the strip are pressed and welding begins.
01
Spiral storage looper for pipe mill machine.
It is used to receive and store strip steel, and at the same time provide continuous strip steel to the forming host. During the production process, the feeding motor is responsible for clamping and feeding the strip steel into the cage. When changing coils, uncoiling, shearing, and butt welding are being performed, the feeding into the cage is stopped, and the main machine continues to use the strip steel stored in the cage. The maximum feeding speed of the spiral storage loop equipped by KINGREAL Roll Former for the pipe mill machine is 150m/min, which improves production efficiency for customers.
02
Forming and sizing main machine for pipe mill making machine
The forming and sizing main machine equipped with this pipe mill machine is driven by two 132Kw DC motors, which transmit power to the transfer case through the reducer, and then transmit it to each flat roller frame through a special automobile universal drive shaft. The overall transmission efficiency is high, maintenance and replacement are convenient, and it has an overload protection function for the horizontal roller frame.
03
Petrochemical Solutions
It is used to cut the continuously produced steel pipes to the required length. The saw car is synchronized with the high-speed main machine speed through speed measurement calculation, and then cut to length. Due to the use of fast and high-precision control systems and high-precision mechanical systems, it has the characteristics of smooth operation, easy operation, precise sizing, good synchronization performance, reliable mechanical transmission, and low failure rate.
04
KINGREAL Roll Former is a shearing and welding machine. The strip cutting steel knife is selected from Cr12mov material, which has high hardness and can better shear the steel strip. And the maximum thickness of the strip steel that can be accommodated is 4.0mm, and the maximum bandwidth is 78-240mm, which meets the parameter requirements of customers on the market for pipe mill making machines. Roller die for pipe mill machine: used for roll forming of steel pipes. The pressure generated by a pair or a group of rolls when rolling is used to plastically deform the strip into a tube blank. It adopts reasonable forming design principles, undergoes high-precision CNC machining and vacuum quenching treatment, so it has the characteristics of high precision, reasonable forming and long service life. The roller material is high-quality die steel Cr12mov.
Features of Pipe Mill Making Machine
√Advanced technology: adopts the most advanced seamless pipe production technology to ensure high quality and consistency.
√Precision engineering: designed for precise pipe size and surface finish, in line with strict industry standards.
√Efficient: capable of high-speed production, minimizing downtime, thereby optimizing operational efficiency.
√Versatile production: suitable for stainless steel pipes of various sizes, thicknesses and grades, providing flexibility for different applications.
√User-friendly interface: equipped with intuitive controls and automation options, easy to operate and maintain.
KINGREAL Roll Former is a professional manufacturer of pipe mill machines. We can provide customers with various types of pipe mill making machines such as erw pipe making machine, seamless pipe making machine, square tube forming machine, round pipe to square pipe machine, spiral welded pipe mill machine, etc. If you are interested in pipe mill machines, welcome to consult!
