"The light gauge steel frame machine uses galvanized sheet metal as raw material, cold-bending it to form the metal skeleton of a building. This light gauge frame includes beams, walls, floor slabs, and roof trusses. Its unique design makes subsequent assembly as simple as building blocks, forming the basic framework of a house. As a new prefabricated construction concept, the light gauge frame machine not only reduces transportation costs but also promotes the diversification of industrial building materials, significantly saving capital investment and promoting the widespread adoption of low-carbon concepts and green buildings."
∮Working Principle of Light Gauge Frame Machine
-Decoiler for light gauge steel frame machine: Unwinds the galvanized sheet metal and prepares it for forming.
-Roll forming machine for light gauge frame machine: Rolls the material into the desired profile shape through a cold-bending process.
-Punching station for light gauge frame machine: Precisely punches holes in the truss according to the design drawings for subsequent assembly.
-Cutting station for light gauge frame machine: Cuts the formed frame into the desired length.
-Output table for light gauge frame machine: Collects the finished product for transportation and installation.
∮Parameters of Light Gauge Steel Frame Machine
Rolling Capacity: Width ≤ 200mm
Sheet Thickness: 0.8-1.2mm
Production Speed: 0-15m/min
Total Installed Capacity: Approximately 15kW
Production Floor Space: 12000x2000x1800mm
Voltage: 380V
∮Features of Light Gauge Frame Machine
High-productivity light gauge frame machine
The light gauge steel frame machine is designed to achieve higher production capacity, enhanced reliability, and ease of maintenance. Its line speed reaches up to 2500m/h, and its overall production efficiency can reach 500-800m/h.
Equipped with a variety of intelligent precision stamping dies, it can customize punching dies according to customer drawings. Regardless of the hole shape or diameter, the light gauge frame machine can easily produce the desired hole shape or diameter.
Gap adjustment system for light gauge frame machine
The light gauge steel frame machine is equipped with a semi-automatic gap adjustment system that quickly adapts to varying thickness requirements within the 0.7-1.2mm range. The CNC system recognizes various production codes output by the front-end design software, ensuring efficient and accurate production.
The light gauge frame machine's compact design allows it to be flexibly expanded into a mobile factory, truly enabling the production of 3D-printed villas. After inputting the villa's CAD drawings, the light gauge steel frame machine automatically calculates the production process, and the final keel simply needs to be installed in an orderly manner by the installer.
Intelligent production control software
The light gauge steel frame machine features proprietary, highly intelligent production control software. Its design allows for simple and rapid production.
This intelligent management system not only improves production efficiency but also reduces the risk of human error.
High-speed light gauge steel frame machine
The light gauge frame machine can produce 500-800 meters of light steel structural profiles per hour. This high-speed production capacity not only significantly accelerates the overall construction project schedule but also saves the construction team significant time and labor costs. Traditional construction methods typically require long production and assembly cycles, but the light gauge steel frame machine has revolutionized this situation. Utilizing advanced cold-bending technology and an intelligent production system, the light gauge frame machine can quickly and consistently output high-quality building materials.
Furthermore, the light gauge steel frame machine's flexibility allows it to adapt to the needs of buildings of varying sizes and types, whether residential, commercial, or industrial, enabling production to be completed in a short period of time.
More importantly, every step of the light gauge frame machine's production process undergoes rigorous quality control, ensuring that every meter of lightweight steel structural profiles meets design standards and safety regulations.
High-precision light gauge steel frame machine
The light gauge frames produced by the light gauge steel frame machine demonstrate exceptional precision and accuracy. This feature ensures that subsequent installation is not only completed quickly but also accurately meets design requirements. The high-precision frame structure ensures the building's stability and safety, effectively reducing the need for subsequent maintenance.
Utilizing advanced CNC systems and high-precision stamping dies, the light gauge frame machine strictly controls every parameter during production, ensuring that every product meets the design drawings. This high precision enables the construction team to quickly and smoothly assemble the components, eliminating the need for complex adjustments and corrections.
The light gauge steel frame machine's high precision also reduces material waste. The precision production of housing units maximizes raw material utilization, further reducing construction costs.
Customized light gauge frame machine solutions
KINGREAL Roll Former engineers will design customized light gauge steel frame machine manufacturing solutions based on the customer's specific needs.
This light gauge frame machine production system integrates global lightweight steel structure design software to ensure that the finished product fully complies with the building codes and cold-formed thin-walled light gauge steel frame structural design standards in the customer's country and region.
∮Application of Light Gauge Frame Machine
Light gauge steel frame machines are widely used in various construction projects, both large and small. Their main applications include:
Low-rise light steel buildings
In low-rise buildings, light gauge frame machines are commonly used in industrial plants, machine rooms, waiting rooms, dock buildings, supermarkets, farmers' markets, catering and entertainment facilities, sports facilities, and various temporary structures. These buildings often require lightweight and economical structures, and the efficient production capacity and flexibility of light gauge steel frame machines precisely meet these requirements.
Multi-storey buildings
Light gauge frame machines also play an important role in multi-story buildings. It is widely used in residential, school, hospital, commercial buildings, as well as renovation and expansion of old buildings. These buildings usually require higher structural strength and stability, and the light gauge steel frame produced by light gauge frame machine provides such support.