This guide will help you understand how to effectively commission a forming machine to ensure its optimal performance and productivity.KINGREAL, as a professional manufacturer of cold roll forming machine in China, popular forming machine equipment include:
1.Suspended Ceiling Roll Forming Machine(baffle ceiling/ linear strip ceiling/ open cell ceiling)
2.Drywall Stud And Track Roll Forming Machine
3.Ceiling T Bar Making Machine
4.Ceiling Channel Roll Forming Machine
5.Storage Shelf Panel Forming Machine
8.Metal Roof Tile Making Machine
We have successfully sold these forming machines to Italy, Canada, Greece, Turkey, Saudi Arabia, Russia, India, Brazil, Qatar and other countries and regions to help our customers with after-sales installation and commissioning. In order to solve the production problems of customers' after-sale machines and equipment, please refer to the following guide carefully.
Frequently Asked Questions
Why do metal forming machines need to be commissioned periodically?:
Roll forming machines need to be commissioned regularly to ensure that they are operating at their optimum, prevent potential production problems, improve product quality, and extend the life of the machine.
What do I need to do before commissioning a forming machine?
Check the condition of the machine: Make sure the machine is clean and has no obvious damage or abnormality.
Confirm power supply and gas source: Make sure the power supply and gas source are connected properly and the parameters meet the requirements.
Prepare tools and materials: Prepare necessary tools, lubricants and calibration materials.
How to debug the temperature setting of the cold forming machine?
Setting the heating temperature: Set the appropriate heating temperature according to the material characteristics, usually according to the production manual or the recommendation of the material supplier.
Preheat the machine: Start the heating system and preheat the machine to the set temperature to ensure even heating.
Calibrate the temperature controller: Use a thermometer to calibrate the temperature controller to ensure that the displayed temperature matches the actual temperature.
How to adjust the pressure system of the roll forming machine?
Setting the injection pressure: Set the injection pressure according to the product requirements, usually adjusted through the control panel.
Check the hydraulic system: Check the hydraulic oil level to make sure there is no leakage and check the working condition of the hydraulic pump.
Adjust the pressure sensor: Calibrate the pressure sensor to make sure it reads accurately.
How do I adjust the speed setting of the roll forming machine?
Setting the injection speed: Set the injection speed according to the complexity of the product and the fluidity of the material.
Adjust the screw speed: Adjust the screw speed according to the material characteristics to ensure uniform mixing.
Monitor the speed change: During the commissioning process, monitor the speed change to ensure stable operation.
How to deal with common problems in roll forming machine operation?
Unstable product size: Check mold temperature and pressure settings to ensure consistency.
Product surface defects: Check injection speed and mold cleanliness, adjust parameters or clean the mold.
Abnormal machine noise: check the lubrication of mechanical parts, lubricate or replace damaged parts if necessary.
What are the recommendations for maintenance of the roll forming machine after commissioning?
Regular inspection and maintenance: Follow the machine maintenance manual to carry out regular inspection and maintenance, including lubrication, cleaning and tightening of various components.
Record commissioning parameters: Record the parameters of each commissioning for future reference to facilitate problem identification and parameter optimization.
Train operators: Train operators regularly to improve their operation skills and problem handling ability.
8. What should I do if I encounter unsolvable problems?
If you encounter unsolvable problems during the commissioning process, please contact our technical support team. We provide 24/7 professional technical support to ensure the smooth operation of your production line.
We hope this FAQ will help you better understand and debug your roll forming machine. If you have any other questions or need further assistance, please feel free to contact our customer service team.