"In the photovoltaic industry, the solar channel roll forming machine is a key equipment for producing high-quality photovoltaic brackets. With the increase in market demand, it is particularly important to choose a suitable solar structure panel roll forming machine. This article will introduce in detail the multiple factors that need to be considered when choosing a solar channel roll forming machine, and take the solar structure panel roll forming machine with different parameters that KINGREAL can provide to customers as an example to help customers make wise decisions."
1/Equipment Parameters
When choosing a solar channel roll forming machine, you first need to clarify the required finished product size. Different projects may have different requirements for the size of the bracket. KINGREAL ROLL FORMER solar structure panel roll forming machine provides a variety of specifications to meet the different needs of customers.
Finished product size
Two specifications of production: KINGREAL ROLL FORMER solar channel roll forming machine can produce 41x21mm and 41x41mm photovoltaic brackets. These two sizes are common specifications in the photovoltaic bracket market and are suitable for most photovoltaic installation projects.
More specifications: KINGREAL ROLL FORMER also offers a solar structure panel roll forming machine that can produce 41x21mm, 41x41mm, 41x52mm and 41x62mm, suitable for customers who need to flexibly adjust the bracket size.
When choosing solar channel roll forming machine, customers should choose the appropriate finished product size according to their own production plan and market demand to ensure that the produced bracket can be used in their photovoltaic power generation projects.
2/Material Thickness
The thickness of metal processing raw materials is an important parameter that must be considered when choosing a solar structure panel roll forming machine. Different machines have different processing capabilities for material thickness. Choosing the right solar channel roll forming machine can improve production efficiency and finished product quality.
2.1 Material thickness range
KINGREAL ROLL FORMER solar structure panel roll forming machine can handle metal materials of different thicknesses:
1.5 - 2.5mm: Suitable for the production of most standard photovoltaic brackets.
2 - 2.5mm: Suitable for projects with higher bracket strength requirements.
Before purchasing, customers need to know the thickness of the raw materials they use so that they can choose the right solar channel roll forming machine to ensure that the brackets that meet industry standards are produced.
3/Speed Requirements
Production speed is an important factor affecting the production efficiency of solar structure panel roll forming machines. KINGREAL ROLL FORMER has designed solar channel roll forming machines with various speeds to meet the needs of different customers.
3.1 Adjustable speed
Maximum speed: KINGREAL solar structure panel roll forming machine can reach a production speed of 15 m/min, which can meet the needs of efficient production.
Free adjustment: Customers can adjust the speed of the solar channel roll forming machine according to actual production conditions to achieve optimal production efficiency.
When choosing a solar structure panel roll forming machine, customers should choose the appropriate speed according to their production plan and market demand to improve production efficiency and reduce costs.
4. Roller Quality
The quality of the roller directly affects the accuracy and surface quality of the finished product. Therefore, when choosing a solar channel roll forming machine, the design and material of the roller group is an important consideration.
4.1 Roller group design
Number of rollers: KINGREAL solar structure panel roll forming machine can reach up to 26 sets of rollers. Compared with other machines, more rollers can improve the forming accuracy and product surface quality.
Roller material: The roller material of all types of solar structure panel roll forming machines is Cr12MoV, which is vacuum heat treated and tempered twice to ensure that its hardness reaches HRC60 - 62, and the base diameter is φ110.
4.2 Spindle specifications and materials
Spindle specifications: The spindle specification of KINGREAL solar channel roll forming machine is φ65, using 45# steel, which is rough-processed, tempered, fine-turned and fine-ground to ensure its stability and durability in long-term operation.
Choosing high-quality roller and spindle materials can ensure that the roll forming machine maintains high-precision and high-quality output during the production process.
5. Other Considerations
In addition to the above-mentioned main parameters, customers should also consider the following factors when choosing a solar structure panel roll forming machine:
5.1 Stability and durability of the machine
Structural design: KINGREAL solar channel roll forming machine adopts a sturdy structural design, which can remain stable under high-intensity operation and extend the service life of the solar structure panel roll forming machine.
Maintenance and maintenance: The maintenance and maintenance of the equipment also directly affect the production efficiency. Choosing a solar channel roll forming machine that is easy to maintain can reduce subsequent operating costs.
5.2 Degree of Automation
With the development of intelligent manufacturing, the degree of automation of solar structure panel roll forming machines is getting higher and higher. Some of the machines provided by KINGREAL are equipped with automatic control systems, which can realize automatic adjustment and monitoring, and improve production efficiency and safety.
5.3 After-sales service
Good after-sales service is a factor that cannot be ignored when choosing a solar channel roll forming machine. KINGREAL ROLL FORMER provides comprehensive after-sales service, including equipment installation, commissioning, training and maintenance, to ensure that problems encountered by customers during use can be solved in a timely manner.
Choosing a suitable solar structure panel roll forming machine is of great significance to improving production efficiency, reducing production costs and ensuring the quality of finished products. With a variety of models and parameters of solar channel roll forming machines, KINGREAL ROLL FORMER can meet the needs of different customers and help customers gain an advantage in the highly competitive market. By reasonably selecting and using solar structure panel roll forming machines, customers can not only improve production efficiency, but also contribute to the development of renewable energy. KINGREAL looks forward to working with you to jointly promote the sustainable development of the photovoltaic industry!