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Cable Ladder Roll Forming Machine, Ladder Cable Tray Roll Forming Machine

Cable Ladder Roll Forming Machine, Ladder Cable Tray Roll Forming Machine

This production line can produce ladder-side bridges with four specifications of 100, 150, 200, and 250. The specifications of the ladder-side bridges produced can be adjusted freely by replacing the spacer sleeve of the roll.
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Product Details of Cable Ladder Roll Forming Machine, Ladder Cable Tray Roll Forming Machine

Product Introduction

Our company constantly carries out technological innovation and new Ceiling T Bar Machine, Roll Forming Machine, Steel Storage Cabinet Machine development to stabilize and improve our market position. We recognize that the improvement of product market competitiveness can bring greater economic benefits to enterprises. Our company in line with the principle of reputation first, small profits and quick turnover. We actively explore bigger marketing channels, expand market share, explore potential business opportunities, and develop and grow together with new and old customers.

Video About Cable Tray Machine In Factory →

 

 

Channel Ladder Cable Tray Making Machine Description

 

 

 

The channel ladder cable tray making machine can produce ladder-side bridges with four specifications of 100, 150, 200, and 250. 

The specifications of the ladder-side bridges produced can be adjusted freely by replacing the spacer sleeve of the roll.

 

This production line is a special equipment for the production of one-time forming the cable trays, with servo feeding and online 

punching; the main machine is a combination and adjustable form, without changing the rolls, one set of rolls can complete the rolling

 of any specifications of the bridge profiles.

10-Ladder Tray Manufacturing Machine
Ladder Cable Tray Machine Features

 

1. According to production needs, a variety of cable trays with a strip width of 200-1050mm can be rolled.

2. Production speed during online punching: 4-6m/min.

3. Continuous molding speed of molding equipment: 10-15m/min.

4. Board material thickness: 0.8-2.0mm.

5. Material requirements: Q235, galvanized steel strip, etc.

6. The production line is divided into automatic and manual operation modes, which can realize linkage and segmented operation.

 

Technical Specification of Ladder cable tray making machine

 

Cable tray Width

the width of the plate is 100mm-800mm, the width is automatically adjusted by the motor guide rail, and the motor is adjusted to 0.75kw

Pressing thickness:

1.5-3mm, height: 100-200mm

 

Working line speed:

0-12m/min.

Number of rollers Sets:

20 Sets

Roller materials:

high-quality Gcr15 bearing steel, forged, quenched and tempered, and the surface is plated with hard chromium.

Axle material:

45# steel quenched and tempered, shaft diameter 90mm.

Main motor power:

22kw cycloid reducer, 1 set

Transmission mode:

gearbox universal joint transmission

Number of universal joints:

Model 160, 13 in total

Cut off:

hydraulically fixed.

Motor power of hydraulic station:

7.5KW external installation

Electronic control system:

The whole machine adopts PLC frequency conversion control, the touch screen displays the value, and the Omron rotary encoder calculates the length.

Voltage:

380V, 5OHZ, 3 phase

Equipment size:

about 16.8m*2.5m*1.2m

Machine Power

~ 35 KW

 

Working Process Of Ladder Cable Tray Machine

 

electrical cable ladder tray machine

 

Feeding--Feeding calibration import -- Leveling--Punching-- Roll forming--Computer cut to length --Finished product support

Device Configuaration

 

1. 10T hydraulic discharge rack, 1 towing trolley, 1 pair of flat scissors (front shear), 8 sets of beading sticks, 4 sets of punching dies, 1 set of forming host, 1 gear box, 1 electrical control system Sets, 2 1.5m finished product discharge stations

2. 1 set of PLC control box

3. 1 set of hydraulic pump station

4. Discharge table two

 

Cable Tray Ladder Machine Features

 

 

Combine decoiler & Straightener

 

The KINGREAL 2 in 1 decoiler & straightener apply to unwinding and straightening work of coil sheet metal. This combination contains decoiler and straightener.

 

To respond to changing demands, we have hydraulic decoiler and manual decoiler, and optional trolley for full-automatic metal loading.

 

The straightener provides high precision straightening. By doubling the amount of rollers we ensure straightness of materials and high-accuracy finished products.

       ladder tray cable machine

 

        cable tray ladder type machine

 

Strong Roll Forming Machine Structure

 

KINGREAL machine frame is welded by steel panel to one-piece structure. Then one 30mm thickness panel will be put on the frame after fine processed by the Plano miller. This will ensure the accuracy basic size. 

 

Also, it will increase the machine strength to reduce the deformation and ensure the long-life time operation.

 

 

Auto Width Adjustable

 

KINGREAL developed the own auto width adjustable system, which is drive by the high precision Yaskawa servo motor and through the precision screw rod. The system can change the width of rollers automatically or manually.

 

This width adjustable system is widely used on U shape baffle ceiling roll forming machine, shelf panel making machine, Drywall stud and track making machine, etc.

 

With this system, one machine can produce different multi sizes products, and featured with flexible solution and economical investment.

        aluminium ladder cable tray machine

 

 

 

Complete Cable System Solutions Provided

 

 

Electric Power and Energy Industry:

●Perforated Cable Tray Machine

●Cable Ladder Roll Forming Machine

●Cable Tray Cover Forming Machine

●Trough Cable Tray Roll Forming Machine

●Solid Bottom Cable Tray Machine

●Din Rail Channel Machine

Cable Ladder Roll Forming Machine 4

 

Production Application
cable tray ladder-1
cable  tray ladder-2
cable  tray ladder-3
cable  tray ladder-4

- CABLE TRAY

- CABLE LADDER

- CABLE TRUNK COVER

- PERFORMATED CABLE TRAY SYSTEM

 

In the electrical wiring of buildings, a cable tray system is used to support insulated electric cables used for power distribution and communication. Cable trays are used as an alternative to open wiring or electrical conduit systems, and are commonly used for cable management in commercial and industrial construction. They are especially useful in situations where changes to a wiring system are anticipated, since new cables can be installed by laying them in the tray, instead of pulling them through a pipe.

 

cable tray system


Common cable trays are made of galvanized steel, stainless steel, aluminum, or glass-fiber reinforced plastic. The material for a given application is chosen based on where it will be used. Galvanized tray may be made of pre-galvanized steel sheet fabricated into tray, or may be hot-dip galvanized after fabrication. When galvanized tray is cut to length in the field, usually the cut surface will be painted with a zinc-rich compound to protect the metal from corrosion.

 

 

Cable Ladder Roll Forming Machine Acceptance Services

 

 

Cable Ladder Roll Forming Machine

Upon completion of the Cable Ladder Roll Forming Machine's assembly, KINGREAL Roll Former conducts rigorous in-house pre-commissioning.

Once in-house testing is successfully completed, the customer is invited to the factory for the formal factory acceptance test. KINGREAL Roll Former professional technical team accompanies the customer throughout the process, verifying each item against standardized acceptance procedures.

The inspection covers critical aspects such as the Cable Ladder Roll Forming Machine appearance and structural components, operational performance testing, verification of flexible switching between product specifications, and dimensional accuracy checks of finished products. This process fully replicates actual production conditions, providing the customer with a clear demonstration of the equipment's operation and output quality.

If any anomalies arise during acceptance, technical staff perform on-site parameter optimization and component adjustments to ensure all performance metrics meet customer requirements. If on-site rectification is not feasible, the Cable Ladder Roll Forming Machine is returned to the factory for re-optimization, re-assembly, and re-commissioning until all performance standards are met.

 

 

One-Stop Service Process

 

 

KINGREAL Roll Former provides comprehensive, one-stop service covering pre-sales, in-sales, and post-sales stages.

This includes accompanying customers on factory visits to evaluate machine performance; analyzing specific needs to design customized manufacturing solutions; and executing manufacturing and commissioning via our in-house team. After manufacturing, KINGREAL Roll Former invites customers to inspect the Cable Ladder Roll Forming Machine, ensuring it perfectly matches project requirements and consistently produces high-quality finished goods. Finally, upon customer approval, the machine proceeds to the shipping stage.

Subsequently, KINGREAL Roll Former maintains long-term monitoring and provides rapid response support, offering services such as installation, operation training, spare parts supply, and maintenance.

Cable Ladder Roll Forming Machine 2

 

 

Professional Technical and Service Team

 

 

Cable Ladder Roll Forming Machine 3

KINGREAL Roll Former boasts a highly experienced professional technical team dedicated to machine R&D and customized design.

The team designs Cable Ladder Roll Forming Machine solutions by integrating industry standards, production conditions, and localized usage requirements from various countries and regions.

Cable Ladder Roll Forming Machines can be supplied with authoritative international certifications-such as CE, SGS, and ISO-to meet market entry requirements and facilitate smooth customs clearance and commissioning. Leveraging a comprehensive global service network, KINGREAL Roll Former employs an integrated service model combining online and offline channels to create a closed-loop service system covering the entire lifecycle-from pre-sales and in-process execution to after-sales support.

During the pre-sales phase, professional engineers address specific production requirements to develop tailored equipment solutions, including system planning, parameter selection, and cost assessment. Throughout the project execution phase, the team monitors every milestone-such as manufacturing, factory testing, inspection and acceptance, and shipping-while providing timely progress updates and responding to customer inquiries.

Following delivery, after-sales support includes remote technical guidance, on-site installation and commissioning, operational training, troubleshooting, and spare parts supply.

 

Production Workshop

 

roll forming machine

KINGREAL ROLL FORMER is a professional sheet metal processing machines manufacturer and supplier. We offer full automatic and high speed solutions mainly including roll forming machines, metal ceiling tile machines, metal perforation line, coil slitting lines, etc. KINGREAL had helped our clients to build their factories successfully all over the world, such as Russia, Middle East, South Asia, South America, etc.

 

KINGREAL Exhibitiom

 

2025 Exhibition 2

 

Customer Feedback

 

Customer feedback

 

Local After-Sale Service

 

Local After Sale Service

 

In order to be able to effectively solve customer needs in the first time, KINGREAL has set up localized service points in many countries and regions, such as India, Russia, Turkey, the United Arab Emirates and Qatar.

Localized service points in other countries and regions are also in progress

 

These efforts include the availability of customized designs with speed and dispatch for Cable Ladder Roll Forming Machine, Ladder Cable Tray Roll Forming Machine. We focus on the key development direction of the industry and accelerate the promotion of international business. We have been very responsible for all details on our customers order no matter on warranty quality, satisfied prices, quick delivery, on time communication, satisfied packing, easy payment terms, best shipment terms, after sales service etc.

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